vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Engine with transmission, remove and install > < Resonator remove and install

 

Remove and install auxiliary aggregates support (with air conditioning)  

Notice: 

The following description for removal is described for closed hydraulic and refrigerant systems.  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove ribbed V-belt tension roller - see operation "Ribbed V-belt Tension Roller, Remove and Install".  

Remove exhaust manifold - see operation "Exhaust Manifold, Remove and Install".  

Disconnect wiring harness plug (1) from compressor.  

Remove front fastening bolts (2) from compressor.  

Object Number: 2392995  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove fastening bolts (1) from compressor and fastening bolts (2) from auxiliary aggregates support or from cylinder block - note varying bolt lengths.  

Remove compressor bracket and lay aside compressor at a suitable point.  

Front axle body - see operation "Front Axle Body, Remove and Install"  
in group "E".  

Object Number: 616201  Size: DEFAULT  Important!   

When lowering the front axle body ensure that refrigerant hoses are not tensioned.  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove power steering pump strap, if present, from auxiliary aggregates support.  

Remove fastening bolts (3) from power steering pump and attach power steering pump at a suitable point.  

Object Number: 2392996  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove auxiliary aggregates support from cylinder block and remove downwards.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Attach auxiliary aggregates support to cylinder block - 35 Nm/26 lbf. ft.  

Install power steering pump on auxiliary aggregates support - tightening torque 25 Nm/18 lbf. ft.  

Install power steering pump strap, if present, on auxiliary aggregates support - tightening torque 18 Nm/18 lbf. ft.  

Front axle body - see operation "Front Axle Body, Remove and Install" in group "E".  

Install compressor bracket on compressor - tightening torque 20 Nm/15 lbf. ft.  

Install compressor bracket on auxiliary aggregates support or on cylinder block - tightening torque 35 Nm/26 lbf. ft.  

Connect compressor to auxiliary aggregates support - tightening torque 20 Nm. Connect wiring harness plug to compressor.  

Install exhaust manifold - see operation "Exhaust Manifold, Remove and Install".  

Object Number: 2385870  Size: DEFAULT

 

 


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Engine with transmission, remove and install > < Resonator remove and install