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Starter, remove and install > < Bosch starter, disassemble and assemble

 

Bosch Reduction Gear Starter, Disassemble and Assemble  

Object Number: 616193  Size: DEFAULT  Disassemble   

Unbolt field winding connection (1).  

Unbolt solenoid switch (3) from drive bearing, pull back and detach.  

Remove stator mounting screws (2).  

Object Number: 2393669  Size: DEFAULT

 

 

Object Number: 616193  Size: DEFAULT  Disassemble   

Remove drive bearing.  

Lever out sealing plate (1).  

Pull out drive lever bearing from guide.  

Pull out reduction gear (2) from stator.  

Remove plate cap.  

Object Number: 2393664  Size: DEFAULT

 

 

Object Number: 616193  Size: DEFAULT  Disassemble   

Remove armature with collector bearing from stator in direction of arrow. Remove plate cap.  

Object Number: 616201  Size: DEFAULT  Important!   

Do not damage permanent magnets.  

Object Number: 616193  Size: DEFAULT  Disassemble   

Remove protective cap (1) from collector bearing.  

Object Number: 2393665  Size: DEFAULT

 

 

Object Number: 616193  Size: DEFAULT  Disassemble   

Remove collector bearing, retaining washer (1), plain washer and seal ring.  

Remove brush holder plate (3).  

When re-using: push carbon brushes onto suitable piece of pipe (2) or shaft, to prevent contact springs from springing out.  

Object Number: 2393666  Size: DEFAULT

 

 

Object Number: 616193  Size: DEFAULT  Disassemble   

Remove reduction ring gear (plastic).  

Disconnect retaining ring and snap ring - see operation "Bosch Starter, Disassemble and Assemble"  

Remove lock washer (1) and washer (2).  

Knock permanent magnet (3) carefully from stator. Use soft metal drift.  

Object Number: 616194  Size: DEFAULT  Assemble   

Install permanent magnet, reduction-ring gear, armature, brush holder plate and collector bearing. Insert collector bearing seal ring. Install bearing cap. Install solenoid switch.  

Object Number: 2393667  Size: DEFAULT

 

 


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Starter, remove and install > < Bosch starter, disassemble and assemble