vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

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Replace weatherstrip for rear quarter panel window channel - L67 > < Replace center folding roof seal - L67

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Replace folding roof C-pillar weatherstrip - L67

  Remove

Object Number: 10677543 Size: DEFAULT

1.   Place folding top in service position
•   Folding top half open
•   Use special tool BO-47651-200 (1)
•   Secure roof with accompanying tensioner belt (2)

Object Number: 10677572 Size: DEFAULT

2.   Detach outer C-pillar panelling (1)
•   Detach 2x clamps

Object Number: 10677573 Size: DEFAULT

3.   Detach inner C-pillar panelling
•   Unscrew 2 x bolt (arrows)
•   Remove C-pillar inner panelling (2)
– Remove clamp (1)

4.   Detach folding roof C-pillar
Note:   Mark installed position and note number of shims
•   Unscrew 3x bolt
•   Remove folding roof C-pillar (1)
Object Number: 10677574 Size: DEFAULT


5.   Detach C-pillar seal (1)
•   Detach cover cap
•   Unscrew 2x nut (2)
•   Remove complete seal
– Remove Butyl cord carefully from bodyshell
Note:   When reusing the seal, carefully remove the butyl cord from the seal.
Object Number: 10677734 Size: DEFAULT


  Install

6.   Attach Hanno foam strips (1)
•   Affix Hanno foam strips flush with the edge (2)
•   Affix Hanno foam strips along the radius (3)
Object Number: 10680685 Size: DEFAULT


7.   Attach Hanno foam strips (1)
•   Affix Hanno foam strips following the contour up to the edge (2)
Object Number: 10680686 Size: DEFAULT


8.   Attach Butyl cord (1) to front face
•   Affix Butyl cord up to centre Hanno foam strip (2)
•   Turn down Butyl cord at edge and affix along contour (3, 4)
Object Number: 10680687 Size: DEFAULT


9.   Attach Butyl cord (1) in area of retaining strip/plate
•   Affix Butyl cord flush with the retaining strip (2)
•   Fold down Butyl cord and affix flus with retaining plate (3)
Object Number: 10680688 Size: DEFAULT


10.   Prepare C-pillar weatherstrip
•   Apply glass sealing compound (1) in the area of the flange (2) up to 3/4
•   Apply glass sealing compound in pocket (3) of weatherstrip with 5 mm diameter
•   Glass sealing compound must be applied up to the corner
Object Number: 10680689 Size: DEFAULT


11.   Attach C-pillar weatherstrip
Note:   Ensure correct weatherstrip routing
•   Tighten 2x nut 3.7 Nm
12.   Remove adhesive and seal residue
13.   Affix Hanno foam strip (1) at intersection (arrow) with super glue
Object Number: 10680690 Size: DEFAULT


14.   Attach folding roof C-pillar
•   Insert C-pillar
Note:   Note marking and number of shims
•   Tighten 3x bolts 13 Nm
Note:   Screws are microencapsulated and must be replaced! Threads re-cut!
– Secure shims from falling off with appropriate help
15.   Attach inner C-pillar panelling
•   Attach clamp
•   Tighten 2x bolts
16.   Attach outer C-pillar panelling
•   Insert into guide
•   Attach 2x clamps
17.   Close folding top
•   Remove tensioner belt
•   Remove special tool BO-47651-200
•   Close folding top
18.   Check gap and adjust if needed LUREF_1.gif

Replace weatherstrip for rear quarter panel window channel - L67 > < Replace center folding roof seal - L67