vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

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Replace engine oil filling nozzle > < Replace oil separator

Astra H

Replace oil baffle plate

  Remove

1.   Remove front axle body
2.   Place collecting basin underneath.
3.   Drain engine oil
•   Loosen oil drain bolt
Note:   Unscrew the oil drain bolt slowly until the oil drain hole is open
•   Drain engine oil
•   Unscrew oil drain bolt
•   Tighten oil drain bolt
– Replace gasket
4.   Disconnect residual oil quantity sensor wiring harness plug (1)
5.   Detach engine vent return hose (2)
•   Release clamp
Object Number: 3446072 Size: DEFAULT


6.   Detach axle shaft (1) from intermediate shaft
•   Pull off in direction of arrow
•   Suspend axe shaft from underbody
Object Number: 7361602 Size: DEFAULT


7.   Place collecting basin underneath.
8.   Remove intermediate shaft (2)
•   Detach intermediate shaft bearing support (1)
– Unscrew 3x bolts (2)
•   Remove intermediate shaft with support
Object Number: 2405291 Size: DEFAULT


9.   Seal transmission aperture
10.   Detach compressor support from oil pan
•   Unscrew 2x bolts (1)
Object Number: 7361603 Size: DEFAULT


11.   Remove catalytic converter bracket (2)
•   Unscrew 3x bolts (1)
Object Number: 3446068 Size: DEFAULT


12.   Detach oil pan from transmission
•   Unscrew 2x bolts (1)
13.   Detach oil dipstick guide tube from oil pan
•   Unscrew bolt
14.   Position flywheel
Note:   Rotate crankshaft until recess (arrow) of flywheel exposes bolt for EN-46794 (2)
Note:   Use a second person
15.   Loosen oil pan
•   Unscrew bolt (M6) with EN-46794
Note:   Through flywheel recess
Object Number: 7361604 Size: DEFAULT


16.   Position flywheel
Note:   Rotate crankshaft until flywheel recess exposes 2nd bolt for EN-46794
Note:   Use a second person
17.   Loosen oil pan
•   Unscrew bolt (M6) with EN-46794
Note:   Through flywheel recess
18.   Remove oil pan
•   Unscrew 10x bolts (M8) with EN-46796
•   Unscrew 2x bolts (M6) with EN-46794
19.   Remove oil baffle plate (1).
•   Unscrew 9x bolts
Object Number: 7361606 Size: DEFAULT


  Install

20.   Install oil baffle plate
•   Tighten 9x bolts
21.   Position flywheel
Note:   Rotate crankshaft until flywheel recess exposes bolt for EN-46794
Note:   Use a second person
22.   Replace oil dipstick guide tube gasket
23.   Clean sealing surfaces.
24.   Apply sealant
Important:   Complete assembly work within 10 minutes.
•   Apply sealant to oil pan sealing surface
25.   Install oil pan
Note:   Observe oil dipstick guide tube
•   10x bolt (M8) with 25 Nm
•   2x bolt (M6) with 9 Nm
26.   Attach oil pan
•   Bolt (M6) with 9 Nm
Note:   Through flywheel recess
27.   Position flywheel
Note:   Rotate crankshaft until flywheel recess exposes 2nd bolt for EN-46794
Note:   Use a second person
28.   Attach oil pan
•   Bolt (M6) with 9 Nm
Note:   Through flywheel recess
29.   Attach oil pan to transmission
•   Tighten 2x bolt 40 Nm
30.   Attach oil dipstick guide tube to oil pan
•   Tighten bolt
31.   Attach catalytic converter bracket
•   Tighten 3x bolt 25 Nm
32.   Attach compressor support to oil pan
•   Tighten 2x bolt 50 Nm
33.   Attach intermediate shaft support
Note:   Pay attention to centring sleeves
•   Tighten 3x bolt 50 Nm
34.   Attach axle shaft to intermediate shaft
•   Suspend axle shaft from underbody
•   Use new retaining ring
35.   Attach engine vent return hose
•   Fasten clamp
36.   Connect residual oil sensor wiring harness plug
37.   Check transmission fluid level and correct if necessary
•   See operation "transmission Fluid Level, Check and Correct (F40)" in group "K"
38.   Replenish and correct engine oil
39.   Install front axle body

Replace engine oil filling nozzle > < Replace oil separator