Vauxhall Workshop Service and Repair Manuals

Injector, Remove and Install

Important:   When working on the fuel system it is essential to pay attention to cleanliness as even the smallest dirt particles can lead to faults in engine operation or in the fuel system. Open fuel connections must be sealed with appropriate plugs from the Opel Parts Catalogue (catalogue number: 45 06 154 / part number: 9201697). Sealing plugs are only intended to be used once.

Note:   Injectors can also be replaced individually. When replacing one or all the injectors, the IMA code of the injectors must be programmed in using TECH 2 in the engine control unit

  Remove

4.   Detach vacuum line •   Unscrew 2x bolts (arrows) •   Detach 2x hose vacuum unit to vacuum line

5.   Detach wiring harness •   Unscrew 4x bolts (1) •   Disconnect 4x wiring harness plugs for injector (2)

6.   Detach 4x oil leak line (2) from injectors Note:   The oil leak line must not be detached from the fuel return damping case. It if is detached, it must be replaced. •   Release 4x retaining clamp (3) from injector in direction of arrow – Pull off oil leak line Note:   Close 4x injectors with suitable Sealing plug 1) •   Unclip 2x oil leak line from bracket (1)

7.   Detach 4x high pressure line - accumulator to injector Important:   When releasing the retaining nut, counterhold with open-ended wrench against the injector •   Unscrew 8x union nut (1) Note:   Close opened fuel connections with appropriate plugs 1)

8.   Remove 4x injector Note:   If the injectors cannot be reached by hand, use EN-46786 together with KM-328-B . Fit plugs 1)   to removed injectors (arrows). •   Unscrew 4x nut

  Install