Field Remedy: 2606
Subject: |
Engine A/Z/18/16XER - Low torque between
2000 RPM and 4000 RPM |
Models: |
Engines: |
Option: |
Astra-H 2006...2010,Signum
2006...2008,Vectra-C 2006...2008,Insignia 2009...2010,Zafira-B
2006...2010 |
Z16XER| Z18XER,Z18XER,Z18XER,A16XER|
A18XER,Z16XER| Z18XER |
|
Complaint: |
Customer complain about low torque between
2000 RPM and 4000 RPM. Test bench reveals 5-15 Nm less torque than
speficied. High fuel consumption might also be complaint because of
this problem. |
Cause: |
Membrane of switch-over actuator from intake
manifold damaged. |
Production: |
|
Remedy:
In case of customer complaint check the function of the switch-over
actuator from intake manifold.
As a first diagnosis hint the switch-over actuator from intake
manifold can be checked with a short test.
One mechanic should observe the function of the switch-over actuator
intake manifold;
a second person must push the accelerator pedal very quickly.
During acceleration of the engine to 5000 RPM the switch-over function
should be activated.
Note: If the engine speed increases not very fast
(means the accelerator pedal gets pushed down slowly)
the intake manifold switch-over function will not be activated.
A18XER/ Z18XER:
If the switch-over activator does not react, the intake manifold
has to be replaced.
A16XER/ Z16XER:
On this engine variants it is sufficient only to replace the vacuum
actuator.
Part-/Catalogue-Number: 55 568 437 / 8 50 266
Prior replacement of the intake manifold perform an actuator test with
TECH2 or MDI in case of doubts about the diagnosis result.
Labour Times: TC: Hours:
U3 260 60 Check switch-over 90 SA
actuator and if
required replace
intake manifold
The costs for this repair will be covered during the normal warranty.
The regular warranty procedure will apply.
FunctionalGroup: |
J - Engine |
Complaint Group: |
20 - Poor Performance |
Trouble Code: |
None |
|