vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Intermediate Drive Gear (Driven), Replace (AF17) > < Overview - Parking Lock (AF17)

Intermediate Gear (Driven), Replace (AF17)

  Remove

1.   Remove transmission
•   Z18XE - AF17
•   Z18XER / A18XER - AF17
2.   Attach KM-910 (2) to transmission.
3.   Using KM-910 , attach transmission to KM-113-2 (1)
Note:   Lock horizontally.
4.   Remove converter
5.   Detach converter housing from transmission housing
•   Unscrew 15x bolt (arrows)
Object Number: 2399753  Size: DEFAULT


6.   Remove fluid pump
7.   Remove multi-plate clutch assembly C2 LUREF_1.gif
8.   Remove brake band B1
9.   Remove differential
Object Number: 2399761  Size: DEFAULT

10.   Remove guide, parking lock claw (2)
•   Remove locking spring, parking lock
Unscrew 2x bolt
•   Unscrew 2x bolt (1) and (3)
•   Remove sleeve and torsion spring no. 2 (4)
11.   Remove parking lock claw (6)
•   Detach bolt (5)
Press out with screwdriver
•   Detach torsion spring no. 1
12.   Remove fluid retaining plate (10)
•   Unscrew 2x bolt (arrows)
Important:   Note installation position of friction washers.
13.   Detach intermediate gear (driven) (8)
•   Detach 2x friction washer (7) and (9)

  Install

Important:   Note installation position of friction washers.
14.   Install intermediate gear (driven)
•   Attach friction washers
15.   Install fluid retaining plate
•   Tighten 2x bolt 7 Nm
16.   Install parking lock claw
•   Install 2x bolt, parking lock
•   Install bolt and torsion spring no. 1
17.   Install guide, parking lock claw
•   Insert sleeve and torsion spring no. 2
•   Tighten 2x bolt 10 Nm
•   Install locking spring, parking lock
Tighten 2x bolt 10 Nm
18.   Install differential
19.   Install brake band B1
20.   Install multi-plate clutch assembly C2 LUREF_1.gif
21.   Install oil pump
Important:   No gasket residue may fall into transmission housing.
22.   Replace 6x gasket (1) and (2)
•   Clean sealing surfaces, transmission housing
23.   Attach converter housing to transmission housing
•   Apply sealing compound to transmission housing
•   Tighten 15x bolt (3) 25 Nm
Note:   Insert bolts with retaining compound
Object Number: 2414109  Size: DEFAULT


24.   Use KM-910 to remove transmission from KM-113-2
25.   Remove KM-910 from transmission.
26.   Install transmission
•   Z18XE - AF17
•   Z18XER / A18XER - AF17

Intermediate Drive Gear (Driven), Replace (AF17) > < Overview - Parking Lock (AF17)