vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Multi-plate Clutch C3, Freewheel F3 and Brake Band B4, Remove and Install (AF22) > < Replace differential gear tapered roller bearing outer rings and/or adjust pre-tension (AF22)

Replace planetary gear P2 (AF22)

  Remove

Important:   Secure converter so it does not fall out
1.   Remove transmission
2.   Attach transmission to KM-694-A (2)
•   Attach assembly to KM-113-2 (1)
3.   Remove oil drain bolt (3)
•   Drain transmission fluid and collect for damage diagnosis LUREF_1.gif
4.   Remove converter and fluid pump seal ring LUREF_1.gif
Object Number: 2416850  Size: DEFAULT


Object Number: 2416888  Size: DEFAULT

5.   Remove fluid pump assembly (1) with multi-disc brakes B1 and B2
6.   Remove freewheel F1 (2)
7.   Remove differential gear (3) LUREF_1.gif
8.   Remove parking lock (4)
9.   Remove valve body (5)

10.   Remove thrust bearing (1) with ball race
•   Remove fluid retaining plate (2)
11.   Pull planetary gear set P2 (3) from transmission
•   Remove thrust bearing and friction washer
Object Number: 2416939  Size: DEFAULT


12.   Check the teeth and bearing of the planetary gear set P2 (1) for damage and wear
Note:   If necessary, replace the assembly. Overhauling the planetary gear set is not necessary.

  Install

13.   Apply adhesive to thrust bearing and ball race between ring gear and clutch body with grease in ring gear
14.   Insert planetary gear set P2 in transmission by means of gentle rotating movements (arrows)
Note:   Check correct rotatability of intermediate drive gear (driven). The two teeth are flush when fitted correctly.
Object Number: 2416940  Size: DEFAULT


15.   Place ball race and thrust bearing on planetary gear set P2
16.   Attach fluid retaining plate to primary housing
•   Tighten fluid carrier plate 7 Nm
Object Number: 2416889  Size: DEFAULT

17.   Install valve body (1)
18.   Install parking lock (3)
19.   Install differential gear (2) LUREF_1.gif
20.   Install freewheel F1 (4)
21.   Install fluid pump assembly (5) with multi-disc brakes B1 and B2

Important:   Secure converter so it does not fall out
22.   Install fluid pump seal ring and converter LUREF_1.gif
23.   Attach oil drain bolt (3) to transmission with new seal ring
•   Tighten oil drain bolt 40 Nm
24.   Detach transmission assembly with KM-694-A from KM-113-2
25.   Detach transmission from KM-694-A (2)
26.   Install transmission
27.   Top up with transmission fluid
28.   Check and correct transmission fluid level LUREF_1.gif
Object Number: 2416850  Size: DEFAULT


Multi-plate Clutch C3, Freewheel F3 and Brake Band B4, Remove and Install (AF22) > < Replace differential gear tapered roller bearing outer rings and/or adjust pre-tension (AF22)