Vauxhall Workshop Service and Repair Manuals

Remove and install gear wheels (F17+/F17+ MTA)

Note:   Transmission remains installed.

  Remove

1.   Remove gearbox cover (1) Note:   For F17+ transmission. Remove gearshift module (2) Note:   For F17+ MTA transmission. 2.   Remove reversing lamps switch (3). •   Disconnect wiring harness plug, reversing lamp switch (4) •   Unscrew reversing lamp switch

3.   Attach KM-6001-B to front axle body Note:   The guide pins must sit in the support bearing with no play. •   Release 2x bolt (arrows) for adjustment rails on KM-6001-B (1) •   Insert KM-6001-B as shown Note:   2x journals (2) and (5) must sit flush in the guide holes of the front axle body. •   Tighten 2x bolt for adjustment rails •   Twist up front support bearing (4) – until the guide pin is in contact with the front of the engine damping block •   Twist up rear support bearing (3) – until the guide pin is in contact with the rear of the engine damping block

5.   Remove end shield (1) cover 6.   Remove end shield (2)

8.   Check gears Note:   Replace damaged components. Gear wheel, 5th gear is removed and installed in the course of the operation "End Shield, Dismantle and Assemble (F17+/F17+ MTA). 1. 4th gear 2. 3rd gear 3. 1st gear 4. 2nd gear

  Install

Important:   Lubricate rotating parts on their bearing, running, seating, and pressure surfaces using transmission fluid. If a synchro body assembly has been completely disassembled then the following method of procedure shall be observed for assembly. 9.   Assemble synchro body and shift sleeve •   Insert synchro body (1) into shift sleeve (2). •   Insert 3x thrust piece (3) Note:   Position at an angle and then press into the synchro body assembly.

12.   Install end shield (2) 13.   Attach end shield cover (1)

16.   Fit reversing lamp switch (3) •   Tighten reversing lamp switch 20 Nm •   Connect wiring harness plug (4) to reversing lamp switch 17.   Install gearbox cover (1) Note:   For F17+ transmission. Install gearshift module (2) Note:   For F17+ MTA transmission.