vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Radio CD 70 NAVI / DVD 90 NAVI - Poor radio reception > < Rear lamps - Glass misted from inside

Field Remedy: 2262

Subject: Horn - Intermittent malfunction
Models: Engines: Option:
Astra-H 2004...2011,Zafira-B 2005...2010 All,All All
Complaint: Intermittent malfunction of the Horn.
Cause: High resistance due to high vibrations on electrical contacts or widened contacts causing a loose internal connection in the Column Integrated Module (CIM).
Production: Only vehicles within following scope are affected: Astra H - Antwerp from 4 5 000003 to A 5 064482 Astra H - Ellesmere Port from 4 8 000024 to B 8 000880 Astra H - Bochum from 5 2 000001 to A 2 135500 Astra H - Gliwice from 8 G 000001 to A G 129198 Zafira B - Bochum from 5 2 015829 to A 2 135498 Zafira B - Gliwice from 6 G 000001 to A G 124095

Remedy:

In case of customer complaint please see Customer Satisfaction Program 
10-R-036 "Astra H, Zafira B - Column Integrated Module (CIM)".

If Customer Satisfaction Program 10-R-036 has already been carried out 
but horn still does not operate the CIM has to be replaced.

Check production date of CIM (see picture I):

Important:
Use only a new CIM with a production date 01.07.2010 or later.

Object Number: 23671965  Size: DEFAULT

Replace CIM and wiring harness for horn/infotainment (steering 
wheel) - Astra H:

- see working procedure "Replace column integration module (CIM)",
  group "N", of respective Service Instruction Astra H.
  (Document-Number 00601248)

Replace CIM and wiring harness for horn/infotainment (steering 
wheel) - Zafira B:

- see working procedure "Replace column integration module (CIM)",
  group "N", of respective Service Instruction Zafira B.
  (Document-Number 01001484)

Note:
Only on steering wheel of supplier Takata Petri (see picture II) 
the wiring harness for horn/infotainment (steering wheel) has to 
be replaced.

Picture below shows steering wheels of following suppliers:
- Takata Petri picture II
- Delphimetal picture III

Object Number: 24462992  Size: DEFAULT

Spare-Parts:                                Part-No.:   Catalogue-No.:

Module, Electronic, Steering Column,        see EPC     see EPC
Less Ignition Switch Housing (CIM)

Harness, assy., Horn (Takata Petri)         93179285    62 92 683
(For steering wheel radio operation) 

Harness, assy., Horn (Takata Petri)         93186440    62 84 257
(Excl. steering wheel radio operation) 

Labour Times:                               TC:         Hours:

U3 226 20  Replace CIM and wiring           90          1
           harness for horn/infotainment 
           (Takata Petri steering wheel)

The costs for this repair will be covered during warranty and policy. 
For policy please refer to the Policy Guideline (WebPG/Kuugel).
The regular Warranty Procedure will apply.

FunctionalGroup: N - Electrical Equipment
Complaint Group: 04 - Electrical failures,13 - No/Poor Function
Trouble Code: None

Radio CD 70 NAVI / DVD 90 NAVI - Poor radio reception > < Rear lamps - Glass misted from inside