Vauxhall Workshop Service and Repair Manuals

Replace folding roof hinge wiring harness (left side) - L67

Important:   Replace or repair wiring harnesses observing the safety regulations of electrics/electronics.

Important:   Only certified Service Centres should perform this work.

Note:   Before starting work, check and record the settings of the gaps with the folding roof open and closed.

Using Tech2, select function "factory mode" in the folding roof control unit.

  Measure

1.   Measure gaps at front of folding roof at the passenger and driver's sides. •   Attach strips of adhesive tape on inside and outside of the roof frame and folding roof. •   Draw a solid line on opposing tape strips (1) and note the gap and offset measured (arrows).

2.   Measure gaps at centre of folding roof at the passenger and driver's sides. •   Attach adhesive tape strips to the inside and outside of the folding roof centre and C-pillar. •   Draw a solid line on opposing tape strips (1) and note the gap and offset measured (arrows).

3.   Measure gap of folding roof at C-pillar and rear screen on passenger and driver's sides. •   Attach strips of adhesive tape on inside and outside of the rear screen and C-pillar •   Attach adhesive tape strips on the upper outsides of the rear window and opposite on the roof centre. •   Draw a solid line on opposing tape strips and note the gap and offset measured.

4.   Mark positions of the closed side windows front and rear on passenger and driver's sides. •   Attach 4x adhesive tape strips all round on the upper edge of the rear side windows. •   Attach 3x adhesive tape strips all round on the upper edge of the front side windows. •   Using a suitable aid (e.g. angle bracket), mark distance to roof (X).

6.   Determine gap of parcel shelf flap and parcel shelf on passenger and driver's sides. •   Attach adhesive tape strips to parcel shelf flap and roll-over bar panelling at sides. •   Attach adhesive tape strips to parcel shelf and roll-over bar panelling outside. •   Draw a solid line on the opposing tape strips and note the gap measured.

  Remove

8.   Remove luggage compartment mat •   Remove luggage compartment mat (1)

9.   Detach protective blind for steel folding roof (1) •   Unscrew 2x bolt (arrow)

10.   Detach closing bar panelling (1) •   Unscrew 2x bolts (arrows)

11.   Remove lower tailgate inner panelling (1) •   Undo 8x clip •   Disconnect wiring harness plug (2)

12.   Detach left rear light •   Unscrew 2x nut (1) •   Remove 2x from guide •   Disconnect wiring harness plug (2) •   Remove tail light (3)

13.   Detach support for folding roof •   Unscrew bolt (1)

14.   Remove left side luggage compartment panelling (1) •   Remove 6x body-bound rivets (arrows) •   Disconnect 2x wiring harness plug (2) – Remove panelling

15.   Remove upper tailgate inner panelling (1) •   Remove 7x body-bound rivets (2) •   Remove 2x water drain hose (arrows) •   Remove panelling

17.   Bring steel roof to Service position •   Half open steel roof •   Insert special tool BO-47651-200 (1) •   Secure roof with strap supplied (2)

19.   Open pump pressure •   Turn emergency actuation bolt (1) carefully to the stop using a hex wrench

20.   Remove moulded headlining front (1) •   Open 2x Velcro tape (arrows) •   Undo 8x clip (2)

21.   Remove moulded headlining centre (1) •   Undo 10x clip (2) •   Remove moulded headlining

22.   Detach centre hinge panelling - both sides Note:   Only the left side is shown for clearer depiction. •   Release 3x clamps

23.   Detach outer C-pillar panelling (1) •   Release 2x clamps

24.   Detach inner C-pillar panelling •   Unscrew 2x bolts (arrows) •   Remove inner C-pillar panelling (2) – Detach clamp (1)

25.   Detach rear window panelling •   Unclip 8x unclip (arrows) •   Remove panelling (1)

26.   Detach front side panel upper inner panelling •   Unscrew 3x bolts •   Undo 4x clip (1) •   Unclip side panel upper inner panelling (2) 4x from guide (arrows)

27.   Detach speaker panelling •   2x unclip (arrows) •   Remove 8x from guide

28.   Mark position of front folding roof using screw head marking to console (1) Note:   Note that the markings must only be regarded as reference points when replacing the folding roof hinge, and must be adapted if necessary.

29.   Detach wiring harness closing plate (1) •   Disconnect 2x wiring harness plug (2) •   Undo 7x clip

30.   Detach front folding roof (2) Note:   Only the right side is shown for clearer depiction. •   Unclip 2x linkage closure to cinematic unit (3) Note:   Watch for the rubber ring falling down the ball head •   Detach console from cinematic unit – Unscrew 4x bolt (1) 31.   Remove folding roof to front Note:   2nd mechanic required! Note:   Recut threads!

32.   Mark position of centre folding roof Note:   Note that the markings and noted numbers of shims must only be regarded as reference points when replacing the folding roof hinge, and must be adapted if necessary.

33.   Close closing linkage (2) mechanically if necessary Note:   For access to the rear fastening bolts •   Close the closure linkage with a screwdriver (1) placed on the toothed rod

34.   Detach folding roof centre Note:   Only the left side is shown for clearer depiction. •   Unscrew 6x bolt (2) Note:   Note number of shims in position. Note that the markings and noted numbers of shims must only be regarded as reference points when replacing the folding roof hinge, and must be adapted if necessary. 35.   Remove folding roof centre (1) Note:   2nd mechanic required! Note:   Recut threads! •   Unclip 2x wiring harness plug Note:   Check for falling shims

37.   Detach folding roof C-pillar Note:   Note number of shims. Note that the noted numbers of shims must only be regarded as reference points when replacing the folding roof hinge, and must be adapted if necessary. •   Unscrew 3x bolts •   Remove folding roof (1) Note:   Recut threads!

38.   Release rear window (1) Note:   Note installation position. Note that the markings must only be regarded as reference points when replacing the folding roof hinge, and must be adapted if necessary. •   Separate 2x wiring harness plug (3) heated rear screen – Detach 2x cable tie •   Unscrew 2x lower bolt (4) •   Unscrew 2x upper bolt (2) 39.   Remove rear window Note:   2nd mechanic required! •   Unscrew 2x bolt (2) •   Remove rear window upwards Note:   Recut threads!

41.   Detach parcel shelf (1) Note:   Only the left side of the parcel shelf is shown in the illustration for simpler depiction. •   Detach cable ties along cinematic unit •   Disconnect 2x wiring harness plug (3) •   Unscrew 4x lower bolts (arrows) •   Unscrew 4x bolt at top (2)

42.   Detach visibility protector parcel shelf cylinder •   Unclip outer panel (2) 4x •   Remove 2x hydraulic line Note:   Mark installation position of lines •   Unscrew 2x bolt (3) •   Remove inner panel (1)

  Install

46.	Check routing of hydraulic lines and electrical lines

61.	Check gap at roof front and adjust if necessary

64.	Check gap at rear window and adjust if necessary

67.   If the gap previously measured between the side window and the C-pillar is not correct, it must be adjusted at the eccentric roller at the rear. •   Release bolt •   Twist eccentric roller (1) until the measurement between the rear side window and C-pillar is correct •   Tighten bolt