Camshaft Housing Installation
Special Tools
EN-46781 Fixing Tool Camshaft
For equivalent regional tools, refer to
Special Tools .
|
Note: The
EN-46781 fixing tool (1) must be install in
horizontal position.
|
| 1. |
Install the EN-46781
fixing tool (1) on the exhaust side and intake side.
|
| 2. |
Install a NEW camshaft housing
gasket (4). |
| 3. |
Install the camshaft housing
(3). |
| 4. |
Loosely install the 2 camshaft
housing studs (1). |
|
Note: Mind the
different bolt length.
|
| 5. |
Loosely install the 16
camshaft housing bolts (2). |
|
Note: Use a rubber
mallet to adjust the camshaft housing. The overhang at the timing
side should be under 0.1 mm (0.00394 in) .
|
| 6. |
Alignment the camshaft housing
(1) to the cylinder head (3) with a straightedge (2). |
| 7. |
Tighten the 16 camshaft cover
bolts and the 2 camshaft cover studs in sequence as shown and first
step: |
| |
• |
For camshaft housing bolts M7
to 12 N·m (106 lb in) . |
| |
• |
For camshaft housing studs M8
to 15 N·m (11 lb ft) . |
| 8. |
Tighten the 16 camshaft cover
bolts and the 2 camshaft cover studs in sequence as shown and final
step: |
| |
• |
For camshaft housing bolts M7
to 18 N·m (13 lb ft) . |
| |
• |
For camshaft housing studs M8
to 25 N·m (18 lb ft) . |
| 9. |
Install the glow plug wiring
harness bracket (1). |
| 10. |
Install the 2 glow plug wiring
harness bracket bolts (2) and tighten to 22 N·m (16
lb ft) . |
| 11. |
Install the engine control
module wiring harness bracket (1) right side. |
| 12. |
Install the engine control
module wiring harness bracket bolt (2) and tighten to 22
N·m (16 lb ft) . |
| 13. |
Install the engine control
module wiring harness bracket (1) left side. |
| 14. |
Install the engine control
module wiring harness bracket bolt (2) and tighten to 22
N·m (16 lb ft) . |
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