Engine Front Cover and Oil Pump Installation
Special Tools
| • |
EN-49977-100
Transmitter Disc Fixation |
| • |
EN-49977-200
Fixing Tool |
For equivalent regional tools, refer to
Special Tools .
|
Note: Mind the guide
sleeves when installing engine front cover.
|
| 1. |
Install the engine front cover
(3). |
| 2. |
Install the 13 engine front
cover bolts M6 (1). |
| 3. |
Install the 2 engine front
cover bolts M10 (2). |
| 4. |
Tighten the 13 engine front
cover bolts M6 to 8 N·m (71 lb in) .
|
| 5. |
Tighten the 2 engine front
cover bolts M10 to 35 N·m (26 lb ft)
. |
Camshaft Sprocket Fastening
|
Note: Push the fixing
tool in the direction of the arrow to ensure it fully engages.
|
| 1. |
Install EN-49977-200
fixing tool (2) and ensure that the gearing of the fixing
tool engages with the intake camshaft sprocket gearing (1).
|
| 2. |
Tighten the 2 fastening bolts
(1) of EN-49977-200 fixing tool while pushing the
fixing tool in direction of the arrow. |
| 3. |
Tighten the adjuster bolt
(2). |
|
Note: A wrong
installation position is possible. Make sure that the holding tool
is fully installed to the cylinder head in areas (3) and (5).
|
| 4. |
Install EN-49977-100
transmitter disc holder (2) to find and hold the correct
position of the camshaft position exciter wheels. |
| 5. |
Tighten the fastening bolts
(6) of EN-49977-100 transmitter disc holder
. |
| 6. |
Tighten the NEW intake
camshaft sprocket bolt (4) while holding the hexagon (1) of the
intake camshaft to 50 N·m (37 lb ft)
. |
| 7. |
Tighten the intake camshaft
sprocket bolt (4) while holding the hexagon (1) of the intake
camshaft to an additional 60° . |
| 8. |
Tighten the NEW exhaust
camshaft sprocket bolt while holding the hexagon of the exhaust
camshaft to 50 N·m (37 lb ft) .
|
| 9. |
Tighten the exhaust camshaft
sprocket bolt while holding the hexagon of the exhaust camshaft to
an additional 60° . |
| 10. |
Remove EN-49977-100
transmitter disc holder and EN-49977-200
fixing tool . |
Upper Timing Chain Guide Installation
| 1. |
Install the upper timing chain
guide (2). |
| 2. |
Install the 2 upper timing
chain guide bolts (1) and tighten to 8 N·m (71 lb
in) . |
| 3. |
Remove EN-953-A
fixing tool and EN-952 fixing pin .
|
| 4. |
Install crankshaft bearing cap
tie plate hole plug and seal ring and tighten to 40
N·m (30 lb ft) . |
|
