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Crankshaft Balancer Replacement > < Cylinder Head Replacement - 1.4L LDD

Astra J

Engine Flywheel Replacement (1.4L LDD)

Special Tools

•  EN-470-B   Angular Torque Wrench
•  EN-652   Flywheel Holder

For equivalent regional tools, refer to Special Tools .

Removal Procedure

1. Open hood.
2. Remove clutch pressure and driven plate from engine flywheel. Refer to Clutch Pressure and Driven Plate Replacement .

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3. Install EN-652   flywheel holder (1) in order to fix the engine flywheel (2).

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4. Remove and DISCARD the 6 engine flywheel bolts (2).
5. Remove the engine flywheel (1).

Installation Procedure

1. Clean the 6 screw bores. Rework if necessary.

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2. Install the engine flywheel (1).
3. Install 6 NEW engine flywheel bolts (2).

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4. Install EN-652   flywheel holder (1) in order to fix the engine flywheel (2).

Caution: Refer to Fastener Caution .
5. Tighten the 6 engine flywheel bolts in a cross sequence to 35 N·m(26 lb ft) .
6. Tighten the 6 engine flywheel bolts in a cross sequence to an additional 30° . Use EN-470-B   wrench .
7. Tighten the 6 engine flywheel bolts in a cross sequence to an additional 15° . Use EN-470-B   wrench .
8. Install clutch pressure and driven plate. Refer to Clutch Pressure and Driven Plate Replacement .
9. Install transmission. Refer to Transmission Replacement .
10. Close the hood.

Crankshaft Balancer Replacement > < Cylinder Head Replacement - 1.4L LDD