vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Charge Air Cooler Inlet Air Hose Replacement > < Positive Crankcase Ventilation Hose/Pipe/Tube Replacement - 1.6L LLU

Charge Air Cooler Outlet Air Hose Replacement

Removal Procedure

1. Open the hood.
2. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .

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3. Disconnect the turbocharger pressure sensor plug from the turbocharger pressure sensor.
4. Loosen the clamp.
5. Remove the charger air cooler outlet air hose (2) from the throttle body (1).
6. Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement .

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7. Remove the charger air cooler outlet air hose bolt (3).
8. Loosen the clamp.
9. Remove the charger air cooler outlet air hose (1) from the charge air cooler (2).

Installation Procedure


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1. Install the charger air cooler outlet air hose (1) to the charge air cooler (2).
2. Install the clamp.

Caution: Refer to Fastener Caution .

3. Install the charger air cooler outlet air hose bolt and tighten to 8 N·m(71 lb in) .
4. Install the front bumper fascia. Refer to Front Bumper Fascia Replacement .

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5. Install the charger air cooler outlet air hose (2) to the throttle body (1).
6. Install and tighten the clamp.
7. Connect the turbocharger pressure sensor plug to the turbocharger pressure sensor.
8. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
9. Close the hood.

Charge Air Cooler Inlet Air Hose Replacement > < Positive Crankcase Ventilation Hose/Pipe/Tube Replacement - 1.6L LLU