vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Timing Belt Rear Cover Removal > < Intake Manifold Removal - 1.6L LDE, LED, LFJ, and LXV

Timing Belt Removal (LDE, LED, LFJ, LXV, 2H0, LUW, LFH)

Special Tools

•  EN-6333   Locking Pin
•  EN-6340   Locking Tool

For equivalent regional tools, refer to Special Tools .


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Note:  The timing belt drive gear and oil pump housing must align.
1. Turn the crankshaft in the direction of engine rotation, by the crankshaft balancer bolt, to cylinder 1 TDC of combustion stroke.

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Note:  The right half of the EN-6340   locking tool can be recognised by the lettering right, arrow, on the tool.
2. Prepare the right half of the EN-6340   locking tool .
  2.1 Remove the 2 bolts (2).
  2.2 Detach the front panel (1) from the EN-6340   locking tool - right.

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Note: 
•  The spot type marking (4) on the intake camshaft adjuster does not correspond to the groove of the EN-6340   locking tool - left (1) during this process, but must be somewhat above.
•  The spot type marking (3) on the exhaust camshaft adjuster must correspond to the groove on EN-6340   locking tool - right (2).

3. Insert the EN-6340   locking tool - left (1) and the EN-6340   locking tool - right (2) in the camshaft adjuster.

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4. Install the EN-6333   locking pin (3), apply tension to the timing belt tension roller (2) in the direction of the arrow, using an Allen key (1).
5. Stop the timing belt tensioner.

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Note:  Observe direction of rotation.
6. Remove the timing belt (1).

Timing Belt Rear Cover Removal > < Intake Manifold Removal - 1.6L LDE, LED, LFJ, and LXV