vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Engine Oil Cooler Housing Removal - 1.6L LLU > < Turbocharger Removal

Turbocharger Installation

1. Clean the exhaust manifold gasket surface.

           2188670


2. Install a NEW exhaust manifold gasket (3) to the exhaust manifold.

Note:  Position the turbocharger oil feed pipe.
3. Install the turbocharger (4).
4. Install a NEW turbocharger washer (2).
5. Install 9 NEW turbocharger fasteners (1).

Caution: Refer to Fastener Caution .


           2192200


6. Tighten the 9 turbocharger nuts (1) to 8 N·m (71 lb in) in the sequence as shown.
7. Repeat the tightening procedure, tighten the 9 turbocharger nuts (1) to 8 N·m (71 lb in) in the sequence as shown.

           2192210


8. Position the turbocharger oil feed pipe (2) to the turbocharger.
9. Install the turbocharger oil feed pipe hollow bolt (1) and 2 NEW sealing rings (3) and tighten to 30 N·m (22 lb ft) .

Engine Oil Cooler Housing Removal - 1.6L LLU > < Turbocharger Removal