Application
|
Specification
|
Metric
|
English
|
General Data
|
• Engine Type
|
4-Cylinder Inline
|
Valves
|
16
|
• Displacement
|
1.598 l
|
97.52 cu in
|
• Bore
|
79 mm
|
3.110 in
|
• Bore distance
|
86 mm
|
3.386 in
|
• Stroke
|
81.5 mm
|
3.209 in
|
• Compression Ratio
|
10.8:1
|
• Maximum Power Engine Speed kW/RPM
|
85 KW/6000
|
• Maximum Torque Engine Speed N·m/RPM/lbf
ft/RPM
|
155 N·m 4000
|
114 lbf ft/4000
|
• Idle Speed RPM
|
780
|
• Firing Order
|
1-3-4-2
|
• Engine Height - Total Dimensions Oil Pan to Cover
|
708 mm
|
28 in
|
• Engine Length - RFB to Front of Poly V Belt
|
513 mm
|
20 in
|
• Engine Height - Crank Center To Top
|
420 mm
|
17 in
|
• Engine Length - RFB to Front of Poly V belt
|
474.5 mm
|
19 in
|
• Engine Weight - Opel Format, MT Version
|
114 kg
|
251 lb
|
Block
|
• Cylinder Block Height
|
198.5 mm
|
8 in
|
• Cylinder Bore Diameter - Standard Size Guiding Value
00
|
78.995-79.005 mm
|
3.1100-3.1104 in
|
• Cylinder Bore Diameter - Standard Size Guiding Value
05
|
79.045-79.055 mm
|
3.1120-3.1124 in
|
Cooling System
|
• Coolant Specification
|
Refer to Electronic Parts Catalog
|
• Water Pump Design
|
Rotary Pump
|
• Cooling System Capacity
|
5,6 l
|
5.92 quarts
|
• Flow (Engine Outlet 6000 min -1, Thermostat Fully
Open)
|
165 l/min
|
174.35 quarts/min
|
• Thermostat Opening - Electrical
|
90°C
|
194°F
|
• Thermostat Opening - Thermic
|
105°C
|
221°F
|
• Cylinder Bore Diameter - Oversize Guiding Value
00+05
|
79.492-79.508 mm
|
3.1296-3.1302 in
|
Crankshaft
|
• Crankshaft Main Bearing Journal 1-5 Diameter - Standard
Size (brown/green)
|
54.980-54.997 mm
|
2.165-2.166 in
|
• Crankshaft Main Bearing Journal 1-5 Diameter -
Undersize 0.25 (brown/green)
|
54.730-54.747 mm
|
2.155-2.156 in
|
• Crankshaft Main Bearing Journal 1-5 Diameter -
Undersize 0.50 (brown/green)
|
54.482-54.495 mm
|
2.145-2.146 in
|
• Crankshaft Main Bearing 3 Width - Standard Size
|
25.85-25.90 mm
|
1.018-1.020 in
|
• Crankshaft Main Bearing 3 Width - Undersize 0.25
|
26.05-26.10 mm
|
1.026-1.028 in
|
• Crankshaft Main Bearing 3 Width - Undersize 0.50
|
26.25-26.30 mm
|
1.034-1.036 in
|
• Crankshaft Main Bearing 1-5 - Bearing Shell Thickness -
Standard Size (brown)
|
1.987-1.993 mm
|
0.0783-0.0785 in
|
• Crankshaft Main Bearing 1-5 - Bearing Shell Thickness -
Standard Size (green)
|
1.993-1.999 mm
|
0.0785-0.0787 in
|
• Crankshaft Main Bearing 1-5 - Bearing Shell Thickness -
Undersize 0.25 (brown/blue)
|
2.112-2.118 mm
|
0.0832-0.0834 in
|
• Crankshaft Main Bearing 1-5 - Bearing Shell Thickness -
Undersize 0.25 (green/blue)
|
2.118-2.124 mm
|
0.0834-0.0836 in
|
• Crankshaft Main Bearing 1-5 - Bearing Shell Thickness -
Undersize 0.50 (brown/blue)
|
2.237-2.243 mm
|
0.0842-0.0844 in
|
• Crankshaft Main Bearing 1-5 - Bearing Shell Thickness -
Undersize 0.50 (green/blue)
|
2.243-2.249 mm
|
0.0884-0.0886 in
|
Cylinder Head
|
• Surface Flatness - Block Deck - Longitude
|
0.05 mm
|
0.00197 in
|
If the deck surface is out of specification, replace the cylinder
head. Do not machine the cylinder head.
|
• Surface Flatness - Block Deck - Transverse
|
0.03 mm
|
0.00118 in
|
If the deck surface is out of specification, replace the cylinder
head. Do not machine the cylinder head.
|
• Valve Seat Width - Intake
|
1.000-1.400 mm
|
0.394-0.552 in
|
• Valve Seat Width - Exhaust
|
1.400-1.800 mm
|
0.552-0.709 in
|
• Valve Seat Angle
|
90° (-30')
|
• Valve Seat Angle Adjustment - Upper
|
60° (+/-1°)
|
• Valve Seat Angle Adjustment - Lower
|
120° (+/-1°)
|
• Valve Guide Bore Standard Size
|
5.000-5.016 mm
|
1.969-1.975 in
|
• Valve Guide Bore Oversize 0.075
|
5.075-5.091 mm
|
1.999-2.005 in
|
• Valve Guide Bore Oversize 0.150
|
5.150-5.166 mm
|
2.028-2.034 in
|
• Valve Guide Assembly Height
|
36.700-37.000 mm
|
1.445-1.457 in
|
• Valve Guide Longitude
|
10.700-11.000 mm
|
4.213-4.331 in
|
Engine Oil
|
• Viscosity
|
SAE 0-W30, 0-W40, 5-W30 and 5-W40
|
• Quality
|
Refer to Electronic Parts Catalog
|
Quantity
|
• Oil Change Incl. Filter
|
4.5 l
|
4.75 quarts
|
• Oil Consumption Liter/1 000 km (1.057 quarts/621
miles)
|
max. 0.6 l
|
max. 0.634 quarts
|
Valve System
|
• Valves Standard Longitude - Intake
|
117.000-117.400 mm
|
46.063-46.221 in
|
• Valves Standard Longitude - Exhaust
|
116.160-116.360 mm
|
45.733-45.812 in
|
• Valves Oversize Longitude 0.075 - Intake
|
117.000-117.400 mm
|
46.063-46.221 in
|
• Valves Oversize Longitude 0.075 - Exhaust
|
116.160-116.360 mm
|
45.733-45.812 in
|
• Valves Oversize Longitude 0.150 - Intake
|
117.000-117.400 mm
|
46.063-46.221 in
|
• Valves Oversize Longitude 0.150 - Exhaust
|
116.106-116.360 mm
|
45.733-45.812 in
|
• Valves - Valve Stem Standard Diameter - Intake
|
4.965-4.980 mm
|
1.956-1.962 in
|
• Valves - Valve Stem Standard Diameter - Exhaust
|
4.950-4.965 mm
|
1.950-1.956 in
|
• Valves - Valve Stem Oversize Diameter 0.075 -
Intake
|
5.030-5.045 mm
|
1.982-1.988 in
|
• Valves - Valve Stem Oversize Diameter 0.075 -
Exhaust
|
5.025-5.040 mm
|
1.980-1.986 in
|
• Valves - Valve Stem Oversize Diameter 0.150 -
Intake
|
5.105-5.120 mm
|
2.011-2.017 in
|
• Valves - Valve Stem Oversize Diameter 0.150 -
Exhaust
|
5.100-5.115 mm
|
2.009-2.018 in
|
• Valves - Valve Stem to Guide Clearance - Intake
|
0.020-0.051 mm
|
0.0008-0.0020 in
|
• Valves - Valve Stem to Guide Clearance - Exhaust
|
0.035-0.066 mm
|
0.0014-0.0026 in
|
• Valves - Valve Disk Diameter - Intake
|
31.100-31.300 mm
|
12.246-12.324 in
|
• Valves - Valve Disk Diameter - Exhaust
|
27.400-27.600 mm
|
10.789-10.868 in
|
• Valves - Valve Clearance - Intake
|
0.25 (+/- 0,04) mm
|
0.0098 (+/- 0.0016) in
|
• Valves - Valve Clearance - Exhaust
|
0.30 (+/- 0,04) mm
|
0.0118 (+/-0.0016) in
|
• Valve Springs Longitude
|
41.00 mm
|
1.616 in
|
• Valve Springs Longitude Under Load - Open
|
35.00 mm
|
1.379 in
|
• Valve Springs Longitude Under Load - Close
|
25.50 mm
|
1.005 in
|
