vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Oil Filter Adapter Assemble > < Fuel Injection Pump Bracket Installation

Cylinder Head Disassemble

Special Tools

•  EN-840   Remover
•  EN-849   Assembly Tray
•  EN-6086   Spring and Wedge Replacer Kit
•  EN-6167   Adapter Set - Counter Holder
•  EN-6171   Release Tool
•  EN-6215   Mounting Equipment

For equivalent regional tools, refer to Special Tools .


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Note:  Consider the appropriate screwing on points for the EN-6125-5   sideways support .
1. Install the cylinder head on the EN-6215-1   mounting table along with the EN-6215-5   sideways support (1).

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2. Install the EN-6215-4   handle (1) to the EN-6215-1   mounting table .
3. Turn the cylinder head baseplate.

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4. Install the 4 EN-6167-1   brace (1) in order to support the valves.

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5. Install the 4 EN-6167-2   bolts (2) along with the 4 EN-6167-2   special nuts (3) in order to fix the EN-6167-1   brace . Install a suitable bolt (1) to justify the special nut.

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6. That no special tools are damaged at the later disassembly of the valve wedges, solve the valve retainers with an easy hammer hit. Use a rubber hammer (1) and the EN-6171   release tool (2).

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Note:  In order to ensure that neither tools or components are damaged, the depressing tool (3) must touched down parallel to the valve retainer. Select the appropriate thread in lever. If the depressing tool should not be able to touched down parallel, than the lever tool must adjusted accordingly.
7. Install the EN-6086-7   lever (2) to the handle (1).
8. Install the EN-6086-11   demounting piece (4) along with the lever adapter (3) to the lever.

Note:  Place the valve springs, the upper valve spring retainers and the valve keys on the EN-849   assembly tray to ensure they will be installed in their original position.
9. Press down the valve springs and the upper valve spring retainers until the valve keys are discharged from the spring load. Remove the valve keys, the upper valve spring retainers and the valve springs.

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10. Remove the valve stem oil seals (2), using the EN-840   pliers .

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11. Remove the lever tool and the 4 EN-6167   counter holder .
12. Remove all valves in sequence and place them on the EN-849   assembly tray (1).

Oil Filter Adapter Assemble > < Fuel Injection Pump Bracket Installation