Clutch Pressure and Driven Plate Replacement (1.6L LDE - F17-5
MDG)
Special Tools
DT-6263 Remover / Installer
For equivalent regional tools, refer to
Special Tools .
Removal Procedure
|
Note:
| • |
To prevent damage
to the spring fangs of pressure plate use DT-6263
remover / installer to remove and install clutch pressure
plate. |
| • |
Note the different
lengths of the brackets for attaching DT-6263
remover / installer to lower engine block. |
|
|
Note: DT-6263 remover / installer may only be
attached to the engine block and not to the oil sump.
|
| 2. |
Attach DT-6263
remover / installer (1) to engine block. |
|
Note: Do not tighten
the bolts yet.
|
| 3. |
Install 4 bolts (arrows) to
engine block. |
| 4. |
Attach a suitable clutch
center guide (5) to DT-6263-30 centering drift
(4). |
| 5. |
Fasten DT-6263
remover / installer . |
| |
• |
Align DT-6263
remover / installer to centre. |
| |
• |
Insert DT-6263-30
centring drift (2) in conjunction with clutch centre guide
through DT-6263 remover / installer into clutch
pressure plate and crankshaft centre (arrow). |
| |
• |
Tighten knurled wheel
(1). |
| |
• |
Tighten 4 bolts of
DT-6263 remover / installer to the engine
block. |
| 6. |
Preload clutch springs using
DT-6263 remover / installer . |
| |
• |
Move DT-6263
remover / installer (1) that it rests against the spring tangs of
clutch pressure plate. |
| |
• |
Turn DT-6263
remover / installer clockwise to the stop. |
| 7. |
Remove and DISCARD the 6
clutch pressure plate bolts (1). |
| 8. |
Release DT-6263
remover / installer (1). |
| |
• |
Turn DT-6263
remover / installer anticlockwise to the stop. |
| |
• |
Remove DT-6263-30
centering drift (2) in conjunction with clutch center
guide. |
| 9. |
Remove clutch pressure plate
(2) and driven plate (1). |
|
Note: Clutch pressure
plate and driven plates contaminated by foreign bodies (oil,
cleaning agent etc.) have to be replaced. Check clutch driven plate
for damage and friction rust in the hub profile and replace if
necessary. Do not clean clutch pressure plate and driven plate with
a high pressure cleaner or component washing machine.
|
| 10. |
Inspect clutch pressure plate
and driven plate (1) and replace if necessary. |
Inspect for:
| |
• |
Burned friction surface
|
| |
• |
Oil on friction surface
|
|
Note: The clutch
driven plate has to be replaced if the lining projection is less
than 0.5 mm (0.020 in) (arrows).
|
| 11. |
Inspect projection of lining
at the clutch lining rivets. |
| 12. |
Slide clutch driven plate onto
the transmission input shaft and check for easy movement.
|
Installation Procedure
| 1. |
Clean 6 threads in flywheel
for fastening clutch pressure plate. |
|
Note: Lettering
transmission side faces the transmission.
Center clutch driven plate using DT-6263-30
centering drift (3) in conjunction with clutch center guide.
|
| 2. |
Install driven plate (1) and
clutch pressure plate (2). |
| 3. |
Preload clutch springs using
DT-6263 remover / installer . |
| |
• |
Move DT-6263
remover / installer (1) that it rests against the spring tangs of
clutch pressure plate. |
| |
• |
Turn DT-6263
remover / installer clockwise to the stop. |
| 4. |
Install 6 NEW clutch pressure
plate bolts (1) and tighten crosswise to 15 N·m (11
lb ft) . |
| 5. |
Remove DT-6263
remover / installer (1) from engine block. |
| |
• |
Turn DT-6263
remover / installer (3) counterclockwise to the stop. |
| |
• |
Remove DT-6263-30
centring drift (2) in conjunction with clutch centre guide
(arrow). |
| |
• |
Remove 4 bolts of
DT-6263 remover / installer from engine
block. |
|
