Sill
Panel, Replace
Remove
Remove
attaching parts.
Cut
out sill panel.
Note
size of new part.
1 = Cut surface on Models 33, 35, 37, 43, 45, 47
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2 = Cut surface on Models 34, 36, 39, 44, 46, 49
(for complete replacement)
3 = Cut surface for partial replacement, front
4 = Cut surface for partial replacement, rear
X = B pillar reinforcement, must not be damaged
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5 = Cut surface on Model 43-B
Remove
remaining metal.
Prepare
connecting flange.
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Install
Fit
in new part.
1 = New part for Models 33, 35, 37, 43, 45, 47
(approx. 950 mm/37.4 in. long).
1 = New part for Model 43-B (approx. 900 mm/35.4
in. long).
2 = New part for Models 34, 36, 39, 44, 46, 49
(approx. 1800 mm/70.9 in. long). Separate front section for Models 34, 36,
44, 46 from Part 2.
4 = New rear section for Models 34, 36, 44, 46
(approx. 600 mm/23.6 in. long).
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Clean
flange to be welded.
Apply
welding paint.
Weld
sill panel.
Note
dimensions from body dimension chart.
Illus.
shows welding operations on Model 43-B
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Illus.
shows welding operation on Models 33, 34, 35, 36, 37, 43, 44, 45, 46, 47
Plug
welding: 1 = on Models 33, 35, 37, 43, 45, 47
2 = on
Models 34, 36, 44, 46
Fill
hollow space in sill panel with wax (A).
Apply
underseal to underside of sill panel (B).
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