vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Rear Quarter Panel, Replace > < Front Roof Frame, Replace (with Both Upper A Pillars)

Sill Panel, Replace

 

Remove

 

Remove attaching parts.

Cut out sill panel.

Note size of new part.

 

1   =   Cut surface on Models 33, 35, 37, 43, 45, 47

Object Number: 2375369  Size: DEFAULT

 

 

2   =   Cut surface on Models 34, 36, 39, 44, 46, 49 (for complete replacement)

3   =   Cut surface for partial replacement, front

4   =   Cut surface for partial replacement, rear

X  =   B pillar reinforcement, must not be damaged

Object Number: 2375370  Size: DEFAULT

 

 

5   =   Cut surface on Model 43-B

 

Remove remaining metal.

 

Prepare connecting flange.

Object Number: 2376954  Size: DEFAULT

 

 

Install

Fit in new part.

 

1   =   New part for Models 33, 35, 37, 43, 45, 47 (approx. 950 mm/37.4 in. long).

1   =   New part for Model 43-B (approx. 900 mm/35.4 in. long).

2   =   New part for Models 34, 36, 39, 44, 46, 49 (approx. 1800 mm/70.9 in. long). Separate front section for Models 34, 36, 44, 46 from Part 2.

4   =   New rear section for Models 34, 36, 44, 46 (approx. 600 mm/23.6 in. long).

Object Number: 2375371  Size: DEFAULT

 

 

Clean flange to be welded.

Apply welding paint.

Weld sill panel.

 

Note dimensions from body dimension chart.

 

Illus. shows welding operations on Model 43-B

Object Number: 2376955  Size: DEFAULT

 

 

Illus. shows welding operation on Models 33, 34, 35, 36, 37, 43, 44, 45, 46, 47

 

Plug welding:  1   =   on Models 33, 35, 37, 43, 45, 47

2   =   on Models 34, 36, 44, 46

 

Fill hollow space in sill panel with wax (A).

Apply underseal to underside of sill panel (B).

Object Number: 2375372  Size: DEFAULT

 

 

Rear Quarter Panel, Replace > < Front Roof Frame, Replace (with Both Upper A Pillars)