Astra Workshop Manual Manual Pages - Full Index

Astra Workshop Manual

• General Vehicle Information
  • Other Information
    • Introduction - Overview
    • Explanation of Pictographs
    • Conversion Table
    • Abbreviations - Engine Designations
    • Plastics (Abbreviations)
    • Vehicle Identification Number
    • Vehicle Identification Plate
    • Introduction
    • Conversion Table
    • Model Table
    • Model Identification
• A Maintenance, Body and Chassis Sheet Metal Parts, Frame
  • Repair Instructions
    • Body Repairs - Cementing
  • Component Locator
    • Lifting points for lifting equipment
  • Specifications
    • Technical Data Body Dimensions
    • Weight in kg (additional as of Model Year 1989)
    • Weight in kg (additional as of Model Year 1990)
    • Permissible Trailer Loads, Permissible Tongue Load in kg (as of Model Year 1987)
    • Permissible Trailer Loads, Permissible Tongue Load in kg (as of Model Year 1989)
    • Permissible Trailer Loads, Permissible Tongue Load in kg (as of Model Year 1990)
    • Engine Identification Data and Operating Characteristics
    • Engine Identification Data and Operating Characteristics additional as of Model Year 1990
    • Engine Identification Data and Operating Characteristics
    • Fuel Consumption under Partial Load
    • Fuel Consumption under Partial Load (additional as of Model Year 1990)
    • Body Dimension Table
    • Body Dimension Chart
    • Legend for Welding Operation Symbols
  • Warnings, Disclaimers, Safety
    • Importent Safety Notice
  • Other Information
    • Lifting points for lifting equipment
    • Legend for Welding Operation Symbols
    • Preparation of Vehicles for the Winter Months
  • Technical Information
    • 1989
      • Preparation of Vehicles for the Winter Months
  • Sheet Metal Parts (Bolted)
    • Bonnet
      • Repair Instructions
        • Bonnet Hinges, Replace
        • Bonnet, Replace
    • Front Door
      • Special Tools and Equipment
        • Special Service Tools
    • Rear Door
      • Special Tools and Equipment
        • Special Service Tools
    • Tailgate
      • Repair Instructions
        • Tailgate, Installation Hole for Rear Screen Wiper (Estate)
    • Wing
      • Repair Instructions
        • Wing, Replace
  • Sheet Metal Parts (Welded)
    • Repair Instructions
      • Body Repairs - Welding
    • Special Tools and Equipment
      • Special Service Tools
    • A Pillar
      • Repair Instructions
        • A Pillar, Replace (with Front Roof Pillar)
        • Lower A Pillar, Replace Partially (Separation at Belt Line)
    • B Pillar
      • Repair Instructions
        • B Pillar, Replace
        • B Pillar, Replace (with Partial Replace- ment of Front Inner Quarter Panel)
    • Members
      • Repair Instructions
        • Front Axle Control Arm Support, Replace
      • Front Frame Side Member
        • Repair Instructions
          • Front Frame Side Member, Replace (in Front of Control Arm)
      • Rear Frame Side Member
        • Repair Instructions
          • Both Rear Frame Side Members, Rear Sections, Replace
      • Front Member
        • Repair Instructions
          • Front Member, Replace (Radiator Crossmember)
          • Front Member, Replace (Centre)
          • Support, Front Member, Replace
          • Front Member, Replace Partially (Radiator Crossmember)
    • Spoiler Assembly
      • Repair Instructions
        • Air Deflector Panel Assembly, Replace Completely
        • Air Deflector Panel, Upper, Replace Partially
    • Wheel Well
      • Repair Instructions
        • Wheel Housing, Replace Completely
        • Wheel Housing, Replace Partially and Front Frame Side Member, Replace
    • Body Rear End Panel Panel
      • Repair Instructions
        • Lower Rear End Panel, Replace Completely
        • Upper Rear End Panel, Replace Completely
        • Lower Rear End Panel, Replace Partially
    • Roof Panel
      • Repair Instructions
        • Folding Roof Centre Support, Replace
        • Folding Roof Side Support, Replace
        • Roll Bar, Replace
        • Roof Skin, Replace Models: 33, 34, 43, 44
        • Roof Skin, Replace - Models 39,49
        • Roof Skin, Replace Models 35, 36, 37, 45, 46, 47
        • Front Roof Frame, Replace (with Both Upper A Pillars)
    • Body Side and Quarter Panel
      • Repair Instructions
        • Sill Panel, Replace
        • Rear Quarter Panel, Replace
        • Rear Quarter Inner Trim Panel, Replace Partially
        • Rear Quarter Inner Trim Panel (with Reinforcement)
        • Front Quarter Inner Trim Panel, Replace Partially
        • B Pillar, Replace (with Partial Replace- ment of Front Inner Quarter Panel)
        • Rear Quarter Panel, Replace Partially
        • Front Quarter Panel, Replace Partially
        • Both Sill Panel Frames, Replace
  • Trim Panels, Radiator Grille, Spoiler
    • Roof Panel
      • Repair Instructions
        • Wind Deflector, Replace
    • Front Panel
      • Repair Instructions
        • Front Trim Panel, Replace up to Model Year 1989
        • Extension and/or Bumper Strip, Replace (GSi and Convertible)
        • Front Panelling Cover, Replace
        • Front Trim Panel, Replace as of Model Year 1989
        • Wind Deflector, Replace
    • Rear Spoiler
      • Repair Instructions
        • Rear Spoiler, Service Install Models 33, 34 (GT)
        • Rear Spoiler, Service Install Models 33, 34 (GSi)
        • Rear Spoiler, Service Install Models 39, 49
    • Rear Panelling
      • Repair Instructions
        • Rear Trim Panel, Replace
        • Rear Trim Panel, Replace (GSi and Convertible)
        • Cover Strips in Rear Trim Panel, Replace (GSi and Convertible)
        • Bumper Strips in Rear Trim Panel, Replace (GSi and Convertible)
    • Stone Protector
      • Repair Instructions
        • Stone Protector for Sill Panel, Service Install - Models 33, 34
        • Stone Protector for Sill Panel, Service Install - Model 43-B
  • Radiator Grille
    • Repair Instructions
      • Radiator Grille, Replace
• C Body Equipment
  • Fittings, Hinges, Locks
    • Specifications
      • Recommended Torque Values
    • Special Tools and Equipment
      • SPECIAL SERVICE TOOLS
    • Outside Handle
      • Repair Instructions
        • Outside Handle - Rear Door, Replace
    • Lock Cylinder
      • Repair Instructions
        • Lock Cylinder - Luggage Compartment Lid, Replace
        • Lock Cylinder - Tailgate, Replace
        • Lock Cylinder - Front Door, Replace
  • Folding Roof
    • Repair Instructions
      • Folding Roof, Replace
      • Outer Covering - Folding Roof, Replace
      • Fastening Loop at Folding Roof, Replace
      • Roof Frame Rubber Seal, Replace
  • Glass, Window Guides, Window Winders
    • Specifications
      • Recommended Torque Values
    • Special Tools and Equipment
      • SPECIAL SERVICE TOOLS
    • Sash Window
      • Repair Instructions
        • Rear Door Sash Window, Replace (Manual)
        • Sash Window - Front Door, Replace (Electric)
        • Front Door Sash Window, Replace (Manual)
        • Sash Window - Rear Quarter Panel, Replace
    • Rear Screen
      • Repair Instructions
        • Window (Fixed Type) - Rear Door, Replace
        • Rear Screen (Cemented), Replace
        • Rear Screen, Replace Rear Screen Seal, Replace
        • Rear Screen, Reseal
    • Inner Rear View Mirror
      • Repair Instructions
        • Mounting Plate for Rear View Mirror, Service Install (Cement)
    • Tailgate Screen
      • Repair Instructions
        • Rear Quarter Window (Cemented), Tailgate Screen (Cemented) and Windscreen, Re-Seal
        • Tailgate Screen (Cemented), Replace
    • Rear Quarter Window
      • Repair Instructions
        • Weatherstrip for Swing-Out Type Rear Quarter Window, Replace
        • Rear Quarter Window (Fixed Type), Replace
        • Rear Quarter Window (Cemented), Tailgate Screen (Cemented) and Windscreen, Re-Seal
        • Rear Quarter Window (Swing-out Type), Replace
        • Rear Quarter Window (Fixed Type, Cemented), Replace
    • Windscreen
      • Repair Instructions
        • Rear Quarter Window (Cemented), Tailgate Screen (Cemented) and Windscreen, Re-Seal
        • Windscreen (Cemented), Replace
  • Sliding Roof
    • Component Locator
      • Assembly Diagram
    • Specifications
      • Recommended Torque Values
    • Special Tools and Equipment
      • SPECIAL SERVICE TOOLS
    • Other Information
      • Assembly Diagram
    • Schematic and Routing Diagrams
      • Assembly Diagram
    • Operating Unit
      • Repair Instructions
        • Operating Unit, Replace
        • Crank Drive, Adjust
    • Glass Panel
      • Repair Instructions
        • Glass Panel, Replace
        • Controlled Gap Seal, Replace up to Model Year 1990
        • Sun Screen, Replace
        • Wind Deflector, Replace
        • Water Drain Hoses, Layout
    • Guide
      • Repair Instructions
        • Gutter Guide, Replace
        • Front Guide, Replace
        • Slide Block, Replace
        • Slide Block Guide, Replace
        • Gutter, Replace
  • Trim Strips, Lettering, Coverings
    • Repair Instructions
      • TRIM STRIPS, LETTERING, FITTINGS, HINGES
      • Side Protective Trim Strips, Replace
      • Tailgate Panel, Service Install
      • Foil for Tailgate, Replace
      • Load Compartment Cover, Replace
    • Specifications
      • Recommended Torque Values
    • Special Tools and Equipment
      • SPECIAL SERVICE TOOLS
  • Seats, Upholstery, Inner Trim Panels
    • Loading Compartment Cover
      • Repair Instructions
        • Retaining Strap for Load Compartment Cover, Replace
        • Lock - Load Compartment Cover, Replace
    • Luggage Retaining Net
      • Repair Instructions
        • Luggage Retaining Net, Service Install
    • Head Rest
      • Repair Instructions
        • Headrest, Replace
        • Additional Operation: Guide Sleeve, Replace
    • Rear Seat
      • Repair Instructions
        • Rear Seat with Backrest, Remove and Install
        • Upholstery - Rear Seat, Replace
        • Upholstery - Rear Seat Backrest, Replace
    • Seat Belt
      • Repair Instructions
        • Seat Belt, Rear, Replace
        • Seat Belt, Front, Replace
        • Vertically Adjustable Seat Belt, Front and Rear, Replace
        • Pyrotechnic Unit (Airbag Module, Pyr. Seat Belt Pre-tensioner)
      • Warnings, Disclaimers, Safety
        • Pyrotechnic Unit (Airbag Module, Pyr. Seat Belt Pre-tensioner)
      • Other Information
        • Pyrotechnic Unit (Airbag Module, Pyr. Seat Belt Pre-tensioner)
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Seatbelt front or rear seat - Out and/or back rolling mechanism does not work correctly
        • Excessive Effort, Hard Work
          • Seatbelt front or rear seat - Out and/or back rolling mechanism does not work correctly
        • Corrosion, Rust, Dirt
          • Seatbelt front or rear seat - Out and/or back rolling mechanism does not work correctly
      • Technical Information
        • 1996
          • Pyrotechnic Unit (Airbag Module, Pyr. Seat Belt Pre-tensioner)
    • Other Inner Trim Panels
      • Repair Instructions
        • Rear Quarter Inner Trim Panel, Replace
    • Door Inner Trim Panel
      • Repair Instructions
        • Door Inner Trim Panel, Replace
        • Sealing Foil between Door Frame und Door Inner Trim Panel, Replace
        • Upper Rear End Trim Panel, Replace
    • Front Seat
      • Repair Instructions
        • Upholstery - Front Seat, Replace
        • Upholstery - Front Seat Backrest, Replace
        • Front Seat, Remove and Install
• D Heating, Ventilation, Air Conditioning (HVAC)
  • Seat Heating Systems
    • Other Information
      • Electricel front seat heating
    • Electric Front Seat Heating
      • Repair Instructions
        • Heater Mats for Front Seat, Replace
        • Heater Mat for Front Seat Backrest, Remove
        • Switch for Seat Heating System, Replace
• E Front Wheel Suspension, Wheels and Tyres
  • Technical Service Bulletins
    • Abrasion, Wear
      • Wheel bolts - Damages
    • Loose, Missing, Broken
      • Wheel bolts - Damages
• F Rear Axle and Rear Wheel Suspension
  • Rear Axle Front Wheel Drive
    • Repair Instructions
      • Rear Axle Alignment, Check Camber and Toe-in, Check
      • Rear Axle, Remove and Install or Replace
      • Brake Servo, Remove and Install - Right Hand Drive
    • Component Locator
      • Rear axle with disc brake
      • Rear axle of all Models except 38 and 48 (Combo/Astramax)
      • Rear axle of Models 38 and 48 (Combo/Astramax)
    • Specifications
      • Camber and Toe-in, Check (not adjustable)
      • Identification of Rear Springs (up to MY '88)
      • Recommended Torque Values
    • Special Tools and Equipment
      • Remover/Installer
    • Other Information
      • Rear axle with disc brake
      • Rear axle of all Models except 38 and 48 (Combo/Astramax)
      • Rear axle of Models 38 and 48 (Combo/Astramax)
    • Damping Bushings
      • Repair Instructions
        • Damping Bushings of Rear Axle, Replace (always on both sides)
        • Damper Bushings on Vehicle Underbody, Replace - Models 38 and 48
    • Rear Wheel Hub
      • Repair Instructions
        • Wheel Bearing Play, Adjust
        • Rear Wheel Hub (Disc Hub), Replace One
        • Wheel Spindle, Remove and Install or Replace
        • Wheel Bearings of Rear Wheel Hub (Disc Hub), Replace Both
        • Seal Ring of One Rear Wheel Hub (Disc Hub), Replace
    • Rear Springs
      • Repair Instructions
        • Damper Bushings of Rear Spring, Replace - Models 38 and 48
        • Rear Springs, Remove and Install or Replace Both - all Models except 38, 48 (Combo/Astramax)
        • Damping Rings of Rear Springs, Replace
        • Additional Spring, Remove and Install or Replace - Models 38 and 48
    • Shock Absorbers
      • Repair Instructions
        • Shock Absorber, Remove and Install
        • Rubber Buffer of Shock Absorber, Replace
      • Technical Service Bulletins
        • Leaks
          • Rear shock absorber - leakage
    • Stabilizer and Rubber Parts
      • Repair Instructions
        • Rubber Buffer of Shock Absorber, Replace
        • Stabilizer, Remove and Install or Replace - All Models except 38 and 48
  • Car Level Control
    • Repair Instructions
      • Filler Valve, Replace
      • Pressure Line from Filler Valve to Shock Absorber, Replace
      • Rear springs for trailer operation are to be replaced by standard ones.
• H Brakes
  • Component Locator
    • Brake System - Saloon
    • Brake System - Estate, Except Models 38 and 48 (Combo/Astramax)
  • Specifications
    • Recommended Torque Values
  • Other Information
    • Brake System - Saloon
    • Brake System - Estate, Except Models 38 and 48 (Combo/Astramax)
  • Front Wheel Brake
    • Specifications
      • Technical Data Test Brake Light Switch
    • Special Tools and Equipment
      • Special Service Tools
    • Cover Plate
      • Repair Instructions
        • Front Brake Disc Shield, Replace
    • Brake Pads
      • Repair Instructions
        • Brake Linings/Pads, Check for Wear
        • Brake Pads, Remove and Install or Replace
        • Slideway on ATE Brake Caliper - Brake Dust Deposit and Corrosion Formation
      • Specifications
        • Dimensions of Brake Linings/Pads (Without Lining Plate) and Quality
      • Technical Information
        • 1989
          • Slideway on ATE Brake Caliper - Brake Dust Deposit and Corrosion Formation
    • Brake Caliper
      • Repair Instructions
        • Brake Caliper, Remove and Install or Replace
        • Slideway on ATE Brake Caliper - Brake Dust Deposit and Corrosion Formation
      • Component Locator
        • GMF Version
        • ATE - Version (with Retaining Pins)
      • Other Information
        • GMF Version
        • ATE - Version (with Retaining Pins)
      • Technical Information
        • 1989
          • Slideway on ATE Brake Caliper - Brake Dust Deposit and Corrosion Formation
    • Brake Disk
      • Repair Instructions
        • Brake Disc, Front, Check for Runout
        • Brake Disc, Remove and Install or Replace
        • Brake Disc, Precision Turn
      • Specifications
        • Disc Brake Dimensions - Front
  • Rear Wheel Brake
    • Component Locator
      • Disc Brake - Rear Axle
      • Brake System of Rear Axle on Models 38 and 48 (Combo/Astramax)
    • Specifications
      • Technical Data Test Brake Light Switch
    • Special Tools and Equipment
      • Special Service Tools
    • Other Information
      • Disc Brake - Rear Axle
      • Brake System of Rear Axle on Models 38 and 48 (Combo/Astramax)
    • Cover Plate
      • Repair Instructions
        • Rear Brake Disc Shield, Replace
    • Brake Anchor Plate
      • Repair Instructions
        • Brake Anchor Plate 40 (Brake Backing Plate), Replace
      • Other Information
        • Brake Anchor Plate with Protective Ring
    • Brake Pads
      • Repair Instructions
        • Brake Linings/Pads, Check for Wear
        • Brake Pads, Remove and Install or Replace
        • Linings of Rear Wheel Brake, Replace
      • Specifications
        • Dimensions of Brake Linings/Pads (Without Lining Plate) and Quality
    • Brake Caliper
      • Component Locator
      • Other Information
    • Brake Disk (Disk Hub)
      • Repair Instructions
        • Brake Disc, Rear (Disc Hub), Check for Runout
        • Brake Disc, Remove and Install or Replace
        • Brake Disc, Precision Turn
      • Specifications
        • Disc Brake Dimensions - Rear
    • Brake Drum (Drum Hub)
      • Repair Instructions
        • Brake Drum, Remove and Install or Replace
        • Brake Drum, Precision Turn
      • Specifications
        • Drum Brake Dimensions - Rear
  • Service Brake, Parking Brake
    • Repair Instructions
      • Brakes, Adjust Completely
      • Parking Brake Adjustment
    • Specifications
      • Technical Data Test Brake Light Switch
      • Parking Brake Adjustment
    • Service Brake Mechanism
      • Repair Instructions
        • Brake Pedal, Replace
    • Parking Brake Mechanism
      • Repair Instructions
        • Parking Brake, Adjust
        • Adjust parking brake.
        • Parking Brake Shoes, Replace
        • Parking Brake Shoe Support Plate, Replace
        • Parking Brake Lever, Remove and Install or Replace
        • Segment, Replace
        • Pawl for Parking Brake Lever, Replace
        • Push Button and/or Pressure Spring, Replace
        • Parking Brake Cable, Remove and Install or Replace
      • Technical Service Bulletins
        • Poor Operation, Incorrect Operation
          • Parking Brake Adjustment
  • Brake Hydraulics, Brake Lines
    • Specifications
      • Technical Data Test Brake Light Switch
      • Type of Brake Servo
    • Special Tools and Equipment
      • Special Service Tools
    • Brake Circuit
      • Repair Instructions
        • Brake System, Bleed
        • Brake Fluid, Change
        • Brake System, Check for Leaks
    • Brake Hoses
      • Repair Instructions
        • Brake Hose, Front, Replace
        • Brake Hose, Rear, Replace
    • Brake Proportioning Valve
      • Repair Instructions
        • Brake Proportioning Valve, Check - Both Brake Circuits
        • Bracket for Brake Servo, Replace
    • Brake Servo
      • Repair Instructions
        • Brake Servo, Remove and Install - Left Hand Drive
        • Check Valve, Replace
        • Brake Servo, Check Function
    • Brake Master Cylinder
      • Repair Instructions
        • Tandem Master Cylinder, Remove and Install
        • Tandem Master Cylinder, Overhaul GMF Version
        • Remove tandem master cylinder. ATE - Version
        • Brake Fluid Reservoir, Replace GMF Version
        • Brake Fluid Level Indicator, Replace
    • Wheel Brake Cylinder
      • Repair Instructions
        • Wheel Brake Cylinder, Replace (Brake Drum Removed)
        • Wheel Brake Cylinder, Overhaul (Wheel Brake Cylinder Removed)
    • Vacuum Hose
      • Repair Instructions
        • Vacuum Hose (Tube), Replace
  • ABS
    • Repair Instructions
      • Correct procedure regarding removal of ABS assemblies/control units
    • Special Tools and Equipment
      • Checking Equipment
      • Special Service Tools
    • Warnings, Disclaimers, Safety
      • General Instructions/Safety Measures
    • Labour Time Allowances
    • Diagnostic Information and Procedures
      • Diagnostic Procedures
        • The Checking System
        • General Instructions/Safety Measures
        • Checking Equipment
        • Survey of System, KADETT-E / ASTRA-E / BELMONT
        • Explanation of Modes (Checking with TECH 1)
        • Checking - Features Specific to this System
        • Diagnostic Switch KM-640
        • TECH 1, Connect to Vehicle
        • Abbreviations, Definitions
        • F0: Data List - Test Step 01 FRONT WHL SPEEDS FL WHEEL SPEED/FR WHEEL SPEED
        • F0: Data List - Test Step 02 REAR WHL SPEEDS RL WHEEL SPEED/RR WHEEL SPEED
        • F0: Data List - Test Step 04 BRAKE SWITCH
        • Explanation of Tables
        • Table 1 - TECH 1 Checking
        • Table 1, ALDL Diagnostic Plug and Voltage Supply, Check
        • Table 2 - Trouble Code Table: Trouble Code 25 DEFECTIVE TOOTH ON WHEEL SENSOR
        • Table 2 - Trouble Code Table: Trouble Code 37 BRAKE SWITCH CIRCUIT
        • Table 2 - Trouble Code Table: Trouble Code 39 FL WHEEL SENSOR BAD SIGNAL
        • Table 2 - Trouble Code Table: Trouble Code 41 FL WHEEL SENSOR OPEN CIRCUIT
        • Table 2 - Trouble Code Table: Trouble Code 42 FR WHEEL SENSOR BAD SIGNAL
        • Table 2 - Trouble Code Table: Trouble Code 43 FR WHEEL SENSOR OPEN CIRCUIT
        • Table 2 - Trouble Code Table: Trouble Code 44 RL WHEEL SENSOR BAD SIGNAL
        • Table 2 - Trouble Code Table: Trouble Code 45 RL WHEEL SENSOR OPEN CIRCUIT
        • Table 2 - Trouble Code Table: Trouble Code 46 RR WHEEL SENSOR BAD SIGNAL
        • Table 2 - Trouble Code Table: Trouble Code 47 RR WHEEL SENSOR OPEN CIRCUIT
        • Table 2 - Trouble Code Table: Trouble Code 48 BATTERY VOLTAGE LOW
        • Table 6 - Wheel Sensors
        • Terminal Assignment in 71-pin Wiring Harness Plug X 6
        • Terminal Assignment in 10-pin Wiring Harness Plug X 13 for Diagnosis
        • Terminal Assignments in 2-pin Wiring Harness Plugs X 76, X 77, X 78, X 79
        • Terminal Assignment in 95-pin Plug on Hydraulic Modulator U 4
        • Circuit Diagram - Excerpt from the Overall Circuit Diagram for KADETT-E/ ASTRA-E/BELMONT
        • Time Allowance
    • Other Information
      • The Checking System
      • Checking Equipment
      • Survey of System, KADETT-E / ASTRA-E / BELMONT
      • Checking - Features Specific to this System
      • Abbreviations, Definitions
      • Explanation of Tables
      • Driving with ABS
      • General Information before Repair Operations on ABS
      • Correct procedure regarding removal of ABS assemblies/control units
    • Schematic and Routing Diagrams
      • Circuit Diagram - Excerpt from the Overall Circuit Diagram for KADETT-E/ ASTRA-E/BELMONT
    • Technical Information
      • 1997
        • Correct procedure regarding removal of ABS assemblies/control units
    • Wheel Speed Sensor
      • Repair Instructions
        • Wheel Speed Sensor, Remove and Install
        • Impulse Sensor, Remove and Install
      • Other Information
        • Rear Wheel Brake
    • Electronic Control Unit
      • Repair Instructions
        • Electronic Control Unit, Remove and Install
      • Diagnostic Information and Procedures
        • Diagnostic Procedures
          • Table 2 - Trouble Code Table: Trouble Code 55 REPLACE ECU
          • Table 3 - Control Unit
          • Terminal Assignment in 35-pin Wiring Harness Plug for Control Unit K 50
          • Wiring Harness Plug in Control Unit K 50 for KADETT-E/ASTRA-E/BELMONT
    • Hydraulic Modulator
      • Repair Instructions
        • Hydraulic Unit, Remove and Install
    • Relays
      • Repair Instructions
        • Relay for Solenoid Valve or Pump Motor, Remove and Install
        • Surge Arrester Relay, Remove and Install
      • Diagnostic Information and Procedures
        • Diagnostic Procedures
          • F0: Data List - Test Step 03 VALVE RELAY
          • F0: Data List - Test Step 05 FL SOL. VALVE
          • F0: Data List - Test Step 06 FR SOL. VALVE
          • F0: Data List - Test Step 07 REAR SOL. VALVE
          • F0: Data List - Test Step 08 RET. PUMP RELAY
          • Table 2 - Trouble Code Table: Trouble Code 16 FRONT LEFT SOL. VALVE CIRCUIT
          • Table 2 - Trouble Code Table: Trouble Code 17 FRONT RIGHT SOL. VALVE CIRCUIT
          • Table 2 - Trouble Code Table: Trouble Code 18 REAR SOLENOID VALVE CIRCUIT
          • Table 2 - Trouble Code Table: Trouble Code 19 VALVE RELAY CIRCUIT
          • Table 2 - Trouble Code Table: Trouble Code 35 RETURN PUMP RELAY CIRCUIT
          • Table 5 - Test Step 01 RET. PUMP RELAY
          • Table 5 - Test Steps 02/03/04 Introduction
          • Table 5 - Test Step 02 FL SOL. VALVE
          • Table 5 - Test Step 03 FR SOL. VALVE
          • Table 5 - Test Step 04 REAR SOL. VALVE
          • Assignment in Relay Base for Surge Arrestor Relay K 47
  • Electronic Traction Control
    • Specifications
      • Type of Brake Servo
• J Engine and Engine Aggregates
  • Repair Instructions
    • New 1.7 Litre Diesel Engine
    • Reprogrammable Electronic Control Units all Petrol Vaariants
  • Specifications
    • New 1.7 Litre Diesel Engine
  • Other Information
    • New 1.7 Litre Diesel Engine
    • Reprogrammable Electronic Control Units all Petrol Vaariants
  • Technical Service Bulletins
    • Noise, Vibration, Rattle
      • Turbocharger - Trouble-Shooting Procedure
    • Inoperative - Totally, Partially
      • Engine or drivetrain - Damaged due to Tuning
      • Petrol engines - Refuelled with diesel fuel
      • Diesel Engines - Usage of Gasoline instead of Diesel Fuel
      • Two-mass flywheel - Diagnosis
    • Won't Maintain Adjustment
      • Diesel Fuel - Contains up to 7% Bio Diesel (FAME)
    • Poor Operation, Incorrect Operation
      • Engine or drivetrain - Damaged due to Tuning
      • Petrol engines - Refuelled with diesel fuel
      • New P&A engines with ECU - TC P0602 (44)
      • Diesel Engines - Usage of Gasoline instead of Diesel Fuel
    • Excessive Effort, Hard Work
      • Diesel Engines - Usage of Gasoline instead of Diesel Fuel
    • Cold Driveability
      • Petrol engines - Refuelled with diesel fuel
    • Detonation, Knock
      • Petrol engines - Refuelled with diesel fuel
    • Sluggish, Power Loss
      • Turbocharger - Trouble-Shooting Procedure
    • Warning Lights, Telltale
      • New P&A engines with ECU - TC P0602 (44)
    • Leaks
      • Turbocharger - Trouble-Shooting Procedure
    • Smoke, Odour, Fumes
      • Turbocharger - Trouble-Shooting Procedure
  • Technical Information
    • 1998
      • Reprogrammable Electronic Control Units all Petrol Vaariants
    • 1989
      • New 1.7 Litre Diesel Engine
  • OHV Petrol Engine
    • Specifications
      • Idle Speeds, CO Content, Ignition Timing Adjustment
      • OHV Engine - Adjusting Values
      • OHV Engine - Fan, Thermostat Radiator Cap, Cylinder Head
      • OHV Engine - Recommended Torque Values
      • Bolt Tightening According to Torque or Angle; All Engines
    • Technical Information
      • 1989
        • Bolt Tightening According to Torque or Angle; All Engines
    • General
      • Repair Instructions
        • Compression, Check
        • Engine Pressure Loss, Check
        • Engine, Remove and Install
    • Seals and Seal Rings
      • Repair Instructions
        • Crankshaft Rear Seal Ring, Replace
        • Gasket between Intake Manifold and Cylinder Head, Replace
        • Seal Ring in Timing Case Cover, Replace
        • Oil Pan Gasket, Replace
        • Timing Case Cover, Remove and Install
        • Exhaust Manifold Gasket, Replace
      • Specifications
        • OHV Engine - Crankshaft
    • Ribbed V-Belt
      • Repair Instructions
        • V-Belt Tension, Check and Adjust
      • Specifications
        • OHV Engine - Drive Belts
    • Engine Damping Block
      • Repair Instructions
        • Damper Block of Front Engine Mounting, Replace
    • Oil Circulating
      • Repair Instructions
        • Engine Oil Temperature, Measure
        • Oil Pressure, Check
        • Oil Consumption, Measure
        • Pressure Regulating Valve, Remove and Install
        • Oil Pump, Remove and Install
      • Specifications
        • Engine Oil Viscosity
        • Engine Oil Filling Quantities
        • OHV Engine - Oil Pump
    • Timing Gear Case
      • Repair Instructions
        • Timing Chain Tensioner, Remove and Install
      • Technical Service Bulletins
        • Abrasion, Wear
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
        • Noise, Vibration, Rattle
          • Toothed belt diagnosis - Possible causes and remedys
        • Inoperative - Totally, Partially
          • Toothed belt diagnosis - Possible causes and remedys
        • Loose, Missing, Broken
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
        • Chip, Crack
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
    • Cylinder Block
      • Repair Instructions
        • Cylinder Head/Engine Block, Check for Plane Surface
      • Guide Bearing in Crankshaft
        • Repair Instructions
          • Needle Bearing in Crankshaft, Replace
      • Piston
        • Repair Instructions
          • Piston with Connecting Rod, Remove and Install (Engine Installed)
          • Piston Rings, Replace
        • Specifications
          • OHV Engine - Cylinder Grinding and Piston Dimensions 12 SC
          • OHV Engine - Piston
          • OHV Engine - Piston Rings
          • OHV Engine - Piston Wrist Pins
      • Crankshaft
        • Specifications
          • OHV Engine - HV Engine Crankshaft Grinding Dimensions - 12 SC
      • Con Rod Bearing
        • Repair Instructions
          • Connecting Rod Bearing, Replace
      • Con Rod
        • Repair Instructions
          • Piston with Connecting Rod, Remove and Install (Engine Installed)
          • Connecting Rod, Replace
        • Specifications
          • OHV Engine - Connecting Rod
      • Flywheel
        • Repair Instructions
          • Flywheel, Remove and Install
        • Specifications
          • OHV Engine - Flywheel
      • Cylinder Bore
        • Specifications
          • OHV Engine - Cylinder Bore
    • Cylinder Head
      • Repair Instructions
        • Cylinder Head, Remove and Install
        • Cylinder Head/Engine Block, Check for Plane Surface
      • Specifications
        • OHV Engine - Valve System
        • TECHNICAL DATA - Spark plugs
      • Valves
        • Repair Instructions
          • Valve Clearances, Check and Adjust
          • Valves, Remove and Install
          • Remove valves
          • Valves, Grind
          • Valve Rotator, Replace
          • Valve Spring, Replace
          • Valve Guide, Ream
          • Valve Stem Seal, Replace
          • Valve Seat, Cut
        • Specifications
          • OHV Engine - Valve Dimensions
          • OHV Engine - Machining of Valve Seat
      • Spark Plug
        • Technical Service Bulletins
          • Noise, Vibration, Rattle
            • Spark plug damages - possible causes and failure modes
          • Loose, Missing, Broken
            • Spark plug damages - possible causes and failure modes
          • Shudder
            • Spark plug damages - possible causes and failure modes
          • No Start
            • Spark plug damages - possible causes and failure modes
          • Cold Driveability
            • Spark plug damages - possible causes and failure modes
          • Backfires, Misfires
            • Spark plug damages - possible causes and failure modes
          • Hesitation
            • Spark plug damages - possible causes and failure modes
          • Poor Fuel Economy
            • Spark plug damages - possible causes and failure modes
          • Poor Start
            • Spark plug damages - possible causes and failure modes
          • Rough Idle
            • Spark plug damages - possible causes and failure modes
          • Surge, Miss, Chuggle
            • Spark plug damages - possible causes and failure modes
  • OHC Petrol Engine
    • Repair Instructions
      • Toothed Belt Tension, Check and Adjust
      • Shaft for Rocker Arm, Replace
    • Specifications
      • Idle Speeds, CO Content, Ignition Timing Adjustment
      • OHC and DOHC Petrol Engine - Adjusting Values
      • OHC Petrol Engines - Recommended Torque Values
      • Bolt Tightening According to Torque or Angle; All Engines
    • Special Tools and Equipment
      • Special Service Tools for OHC and DOHC Engines
    • Technical Information
      • 1989
        • Bolt Tightening According to Torque or Angle; All Engines
    • General
      • Repair Instructions
        • Compression, Check
        • Engine Pressure Loss, Check
        • Valve Timing, Check
        • Engine, Remove and Install
        • Engine with Manual Transmission and Differential, Remove and Install
    • Seals and Seal Rings
      • Repair Instructions
        • Crankshaft Rear Seal Ring, Replace
        • Crankshaft Rear Seal Ring, Replace
        • Crankshaft Front Seal Ring (Oil Pump Housing), Replace
        • Crankshaft Front Seal Ring (Oil Pump Housing), Replace
        • Seal Ring, Front, in Camshaft Housing, Replace
        • Seal Ring, Front, in Camshaft Housing, Replace
        • Seal Ring between Thermostat Housing and Cylinder Head,Replace
        • Seal Ring between Thermostat Housing and Cylinder Head,Replace
        • Gasket between Intake Manifold and Cylinder Head, Replace
        • Oil Pump, Remove and Install
        • Oil Pan Gasket, Replace
        • Thermostat, Remove and Install
        • Thermostat, Remove and Install
        • Thermostat, Remove and Install
    • Ribbed V-Belt
      • Repair Instructions
        • V-Belt Tension, Check and Adjust
        • Alternator, Remove and Install
      • Specifications
        • OHC and DOHC Petrol Engine - Drive Belts
        • OHC and DOHC Petrol Engine - Drive Belts
    • Engine Damping Block
      • Repair Instructions
        • Damper Block of Front Engine Mounting, Replace
    • Oil Circulating
      • Repair Instructions
        • Engine Oil Temperature, Measure
        • Oil Pressure, Check
        • Oil Consumption, Measure
        • By-pass Valve in Oil Circulation System, Replace
        • Pressure Regulating Valve, Remove and Install
        • Pressure Relief Valve in Oil Circulation System, Replace
        • Oil Pump, Remove and Install
        • Oil Pump, Overhaul
      • Specifications
        • Engine Oil Viscosity
        • Engine Oil Filling Quantities
        • OHC and DOHC Petrol Engines - Oil Pump
    • Timing Gear Case
      • Repair Instructions
        • Toothed Belt, Replace
        • Toothed Belt, Replace
        • Basic Adjustment of Toothed Belt Tension Roller
      • Specifications
        • OHC and DOHC Petrol Engine - Toothed Belt
        • OHC and DOHC Petrol Engine - Toothed Belt (OHC engines only)
      • Technical Service Bulletins
        • Abrasion, Wear
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
        • Noise, Vibration, Rattle
          • Toothed belt diagnosis - Possible causes and remedys
        • Inoperative - Totally, Partially
          • Toothed belt diagnosis - Possible causes and remedys
        • Loose, Missing, Broken
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
        • Chip, Crack
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
      • Technical Information
        • 1990
          • Basic Adjustment of Toothed Belt Tension Roller
    • Cylinder Block
      • Specifications
        • Crankshaft Bearing Possible Fittings
      • Guide Bearing in Crankshaft
        • Repair Instructions
          • Needle Bearing in Crankshaft, Replace
      • Piston
        • Repair Instructions
          • Piston with Connecting Rod, Remove and Install (Engine Installed)
          • Piston Rings, Replace
        • Specifications
          • OHC Petrol Engines - Cylinder Grinding and Piston Dimensions
          • OHC and DOHC Petrol Engines - Piston Rings
          • OHC Petrol Engines - Piston Wrist Pins
      • Crankshaft
        • Specifications
          • OHC Petrol Engines - Crankshaft Grinding Dimensions
          • OHC and DOHC Petrol Engines - Crankshaft
      • Con Rod Bearing
        • Repair Instructions
          • Connecting Rod Bearing, Replace
      • Con Rod
        • Repair Instructions
          • Piston with Connecting Rod, Remove and Install (Engine Installed)
          • Connecting Rod, Replace
          • Connecting Rod, Replace
        • Specifications
          • OHC Petrol Engines - Connecting Rods
      • Flywheel
        • Repair Instructions
          • Flywheel, Remove and Install
          • Flywheel, Remove and Install
        • Specifications
          • OHC and DOHC Petrol Engines - Flywheel
      • Cylinder Bore
        • Specifications
          • OHC and DOHC Petrol Engines - Cylinder Bore
    • Cylinder Head
      • Repair Instructions
        • Cylinder Head, Remove and Install
        • Cylinder Head Sealing Surface, Face Grind
        • Cylinder Head / Engine Block, Check for Plane Surface
      • Specifications
        • OHC and DOHC Petrol Engine - Cylinder Head
        • OHC and DOHC Petrol Engine - Valve System
        • TECHNICAL DATA - Spark plugs
      • Hydraulic Valve Lifter
        • Repair Instructions
          • Hydraulic Valve Lash Adjuster, Replace
      • Rocker Arm
        • Repair Instructions
          • Camshaft and Rocker Arms, Replace
          • Screen (Filter) in Camshaft Housing Cover, Clean
          • Rocker Arm, Replace
      • Camshaft
        • Repair Instructions
          • Camshaft and Rocker Arms, Replace
        • Specifications
          • OHC and DOHC Petrol Engine - Machining of Valve Seat
      • Camshaft Housing
        • Repair Instructions
          • Camshaft Housing, Replace
      • Valves
        • Repair Instructions
          • Valve Spring, Replace
          • Valves, Remove and Install
          • Valves, Lap
          • Valves, Grind
          • Valve Guide, Ream
          • Valve Stem Seal, Replace
          • Valve Seat, Cut
        • Specifications
          • OHC and DOHC Petrol Engine - Valve Dimensions
          • OHC and DOHC Petrol Engine - Machining of Valve Seat
      • Spark Plug
        • Repair Instructions
          • Spark Plug Thread, Recondition
        • Technical Service Bulletins
          • Noise, Vibration, Rattle
            • Spark plug damages - possible causes and failure modes
          • Loose, Missing, Broken
            • Spark plug damages - possible causes and failure modes
          • Shudder
            • Spark plug damages - possible causes and failure modes
          • No Start
            • Spark plug damages - possible causes and failure modes
          • Cold Driveability
            • Spark plug damages - possible causes and failure modes
          • Backfires, Misfires
            • Spark plug damages - possible causes and failure modes
          • Hesitation
            • Spark plug damages - possible causes and failure modes
          • Poor Fuel Economy
            • Spark plug damages - possible causes and failure modes
          • Poor Start
            • Spark plug damages - possible causes and failure modes
          • Rough Idle
            • Spark plug damages - possible causes and failure modes
          • Surge, Miss, Chuggle
            • Spark plug damages - possible causes and failure modes
  • DOHC Petrol Engine
    • Specifications
      • Idle Speeds, CO Content, Ignition Timing Adjustment
      • OHC and DOHC Petrol Engine - Adjusting Values
      • Recommended Torque Values (DOHC Petrol Engines)
      • Bolt Tightening According to Torque or Angle; All Engines
    • Special Tools and Equipment
      • Special Service Tools for OHC and DOHC Engines
    • Technical Information
      • 1989
        • Bolt Tightening According to Torque or Angle; All Engines
    • General
      • Repair Instructions
        • Compression, Check
        • Valve Timing, Check - DOHC Engine only
        • Engine with Manual Transmission and Differential, Remove and Install
        • Repair of Engine Using a Short Block
        • New Short-block, Complete
    • Seals and Seal Rings
      • Repair Instructions
        • Exhaust Manifold Gasket, Replace
        • Gasket between Intake Manifold and Cylinder Head, Replace
        • Crankshaft Rear Seal Ring, Replace
        • Crankshaft Front Seal Ring, (Oil Pump Housing), Replace
        • Seal Ring, Front, in Camshaft Housing, Replace
        • Seal Ring between Thermostat Housing and Cylinder Head, Replace
        • Oil Pan Seal, Replace
        • Modified Recommended Torque Values for Oil Pan to Cylinder Block
      • Specifications
        • Modified Recommended Torque Values for Oil Pan to Cylinder Block
      • Technical Information
        • 1990
          • Modified Recommended Torque Values for Oil Pan to Cylinder Block
    • Ribbed V-Belt
      • Repair Instructions
        • V-Belt Tension, Check and Adjust
      • Specifications
        • OHC and DOHC Petrol Engine - Drive Belts
    • Engine Damping Block
      • Repair Instructions
        • Damper Block of Front Engine Mounting, Replace
    • Oil Circulating
      • Repair Instructions
        • Pressure Regulating Valve, Remove and Install
        • By-pass Valve in Oil Circuit, Replace
        • Oil Pump, Remove and Install
        • Dynamic Oil Level Control Gasket, Replace
        • Thermostatic Valve in Adapter, Replace
      • Specifications
        • Engine Oil Viscosity
        • Engine Oil Filling Quantities
        • OHC and DOHC Petrol Engines - Oil Pump
    • Timing Gear Case
      • Repair Instructions
        • Toothed Belt Tension, Adjust
        • Toothed Belt, Replace
        • Toothed Belt Tension Roller, Remove and Install
        • Toothed Belt Deflector Pulley, Remove and Install
      • Technical Service Bulletins
        • Abrasion, Wear
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
        • Noise, Vibration, Rattle
          • Toothed belt diagnosis - Possible causes and remedys
        • Inoperative - Totally, Partially
          • Toothed belt diagnosis - Possible causes and remedys
        • Loose, Missing, Broken
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
        • Chip, Crack
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
    • Cylinder Block
      • Specifications
        • Crankshaft Bearing Possible Fittings
      • Piston
        • Repair Instructions
          • Piston with Connecting Rod, Remove and Install (Engine Installed)
          • Piston Rings, Replace
        • Specifications
          • OHC Petrol Engines - Cylinder Grinding and Piston Dimensions
          • OHC and DOHC Petrol Engines - Piston Rings
          • OHC Petrol Engines - Piston Wrist Pins
      • Crankshaft
        • Specifications
          • OHC and DOHC Petrol Engines - Crankshaft
      • Con Rod Bearing
        • Repair Instructions
          • Connecting Rod Bearing, Replace
      • Con Rod
        • Repair Instructions
          • Piston with Connecting Rod, Remove and Install (Engine Installed)
          • Connecting Rod, Replace
        • Specifications
          • OHC Petrol Engines - Connecting Rods
      • Flywheel
        • Specifications
          • OHC and DOHC Petrol Engines - Flywheel
      • Cylinder Bore
        • Specifications
          • OHC and DOHC Petrol Engines - Cylinder Bore
    • Cylinder Head
      • Repair Instructions
        • Cylinder Head Sealing Surface, Face Grind
        • Cylinder Head / Engine Block, Check for Plane Surface
        • Cylinder Head, Remove and Install
        • Cylinder Head, Disassemble and Reassemble
      • Specifications
        • OHC and DOHC Petrol Engine - Cylinder Head
        • OHC and DOHC Petrol Engine - Valve System
        • TECHNICAL DATA - Spark plugs
      • Camshaft
        • Specifications
          • OHC and DOHC Petrol Engine - Machining of Valve Seat
      • Valves
        • Repair Instructions
          • Exhaust Valve (sodium filled), Dispose of
          • Valves, Lap
          • Valves, Grind
          • Valve Guide, Ream
          • Valve Seat, Cut
        • Specifications
          • OHC and DOHC Petrol Engine - Valve Dimensions
          • OHC and DOHC Petrol Engine - Machining of Valve Seat
      • Spark Plug
        • Repair Instructions
          • Spark Plug Thread, Recondition
          • Spark Plugs, Remove and Install
        • Technical Service Bulletins
          • Noise, Vibration, Rattle
            • Spark plug damages - possible causes and failure modes
          • Loose, Missing, Broken
            • Spark plug damages - possible causes and failure modes
          • Shudder
            • Spark plug damages - possible causes and failure modes
          • No Start
            • Spark plug damages - possible causes and failure modes
          • Cold Driveability
            • Spark plug damages - possible causes and failure modes
          • Backfires, Misfires
            • Spark plug damages - possible causes and failure modes
          • Hesitation
            • Spark plug damages - possible causes and failure modes
          • Poor Fuel Economy
            • Spark plug damages - possible causes and failure modes
          • Poor Start
            • Spark plug damages - possible causes and failure modes
          • Rough Idle
            • Spark plug damages - possible causes and failure modes
          • Surge, Miss, Chuggle
            • Spark plug damages - possible causes and failure modes
  • Diesel Engine
    • Specifications
      • TECHNICAL DATA Recommended Torque Values 17 D
      • Bolt Tightening According to Torque or Angle; All Engines
    • Special Tools and Equipment
      • SPECIAL SERVICE TOOLS
    • Technical Service Bulletins
      • Hesitation
        • Diesel Injection Pump Type Lucas CAV OP 02 DPC R8443 B55 OA
      • Surge, Miss, Chuggle
        • Diesel Injection Pump Type Lucas CAV OP 02 DPC R8443 B55 OA
    • Technical Information
      • 1989
        • Bolt Tightening According to Torque or Angle; All Engines
    • General
      • Repair Instructions
        • Compression, Check
        • Cut-off Speed, Check and Correct
        • Compression, Check
        • Fuel Consumption, Measure
        • Idle Speed, Check and Adjust
        • Engine Pressure Loss, Check
        • Engine, Remove and Install (16 DA, 17 D)
      • Specifications
        • TECHNICAL DATA Idle Speed
    • Seals and Seal Rings
      • Repair Instructions
        • Exhaust Manifold Gasket, Replace
        • Crankshaft Front Seal Ring, Replace (16 DA/17 D)
        • Crankshaft Front Seal Ring, (oil pump housing) Replace
        • Camshaft Housing Front Seal Ring, Replace (16 DA/17 D)
        • Gasket between Intake Manifold and Cylinder Head, Replace
        • Oil Pan Gasket, Replace (16 DA, 17D)
    • Ribbed V-Belt
      • Repair Instructions
        • V-Belt Tension, Check and Adjust
        • V-belt Tension/Alternator, Check and Adjust
      • Specifications
        • TECHNICAL DATA Drive Belts
    • Oil Circulating
      • Repair Instructions
        • Engine Oil Temperature, Measure
        • Oil Pressure, Check
        • Oil Consumption, Measure
        • Timing, Check and Adjust Engine: 16 DA up to MY '89 1/2
        • Timing, Check and Adjust Engine: 16 DA as of MY'89 1/2 17 D
        • By-pass Valve in Oil Circulation System, Replace
        • Pressure Relief Valve in Oil Circuit, Replace
        • Oil Pump, Remove and Install (16 DA, 17 D)
        • Oil Pump, Overhaul (16 DA, 17 D)
      • Specifications
        • TECHNICAL DATA Engine Oil Viscosity
        • TECHNICAL DATA Engine oil Quality
        • TECHNICAL DATA Engine Oil Filling Quantities
        • TECHNICAL DATA Oil Pump
    • Timing Gear Case
      • Repair Instructions
        • Guide Roller of Toothed Belt, Remove and Install (16 DA, 17 D)
        • Toothed Belt, Replace (16 DA, 17 D)
      • Specifications
        • TECHNICAL DATA Toothed Belt
      • Technical Service Bulletins
        • Abrasion, Wear
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
        • Noise, Vibration, Rattle
          • Toothed belt diagnosis - Possible causes and remedys
        • Inoperative - Totally, Partially
          • Toothed belt diagnosis - Possible causes and remedys
        • Loose, Missing, Broken
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
        • Chip, Crack
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
    • Cylinder Block
      • Repair Instructions
        • Cylinder Head / Engine Block, Check for Plane Surface
      • Guide Bearing in Crankshaft
        • Repair Instructions
          • Needle Bearing in Crankshaft, Replace
      • Crankshaft Bearing Shell
        • Specifications
          • TECHNICAL DATA Selection Table for Main Bearing Shells 17 D
      • Piston
        • Repair Instructions
          • Piston, Replace (Engine Installed)
          • Piston Rings, Replace (Engine Installed)
          • Piston Projection, Check (16 DA, 17 D)
        • Specifications
          • TECHNICAL DATA Cylinder Grinding and Piston Dimensions - 17 D
          • TECHNICAL DATA Piston
          • TECHNICAL DATA Piston Rings
          • TECHNICAL DATA Piston Pin
      • Crankshaft
        • Repair Instructions
          • Needle Bearing in Crankshaft, Replace
        • Specifications
          • TECHNICAL DATA Crankshaft Grinding Dimensions - 16 DA, 17 D
          • TECHNICAL DATA Crankshaft
      • Con Rod Bearing
        • Repair Instructions
          • Connecting Rod Bearing, Replace (16 DA, 17 D)
      • Con Rod
        • Repair Instructions
          • Connecting Rod, Replace
        • Specifications
          • TECHNICAL DATA Con-rod
      • Flywheel
        • Repair Instructions
          • Flywheel, Remove and Install (16 DA, 17 D)
        • Specifications
          • TECHNICAL DATA Flywheel
      • Cylinder Bore
        • Specifications
          • TECHNICAL DATA Cylinder Grinding and Piston Dimensions - 17 D
          • TECHNICAL DATA Cylinder bore
    • Cylinder Head
      • Repair Instructions
        • Swirl Chamber Projection, Check
        • Cylinder Head, Disassemble and Assemble (16 DA, 17 D)
        • Cylinder Head, Remove and Install (16 DA, 17 D)
      • Specifications
        • TECHNICAL DATA Cylinder Head
      • Rocker Arm
        • Repair Instructions
          • Camshaft and Rocker Arms, Replace
          • Rocker Arm, Replace
      • Camshaft
        • Repair Instructions
          • Camshaft and Rocker Arms, Replace
        • Specifications
          • TECHNICAL DATA Camshaft
          • TECHNICAL DATA Camshaft and Bearing Grinding Dimensions 16 DA, 17 D
      • Camshaft Bearing
        • Repair Instructions
          • Camshaft Housing, Replace
          • Screen (Filter) in Camshaft Housing Cover, Clean
        • Specifications
          • TECHNICAL DATA Camshaft and Bearing Grinding Dimensions 16 DA, 17 D
      • Valves
        • Repair Instructions
          • Valve Recess, Check (16 DA, 17 D)
          • Valve Rotator, Replace
          • Valve Spring, Replace (16 DA, 17 D)
          • Valve Guide, Ream
          • Valve Stem Seal, Replace (16 DA, 17 D)
          • Valve Seat, Cut
          • Valves, Remove and Install (16 DA, 17 D)
          • Valves, Lap
        • Specifications
          • TECHNICAL DATA Valve dimensions (16 DA/17 D)
          • TECHNICAL DATA Machining of valve seat
      • Cylinder Head Housing
        • Repair Instructions
          • Cylinder Head Sealing Surface, Face Grind
    • Vacuum Pump
      • Repair Instructions
        • Vacuum Pump, Remove and Install (16 DA, 17 D)
  • Carburettor
    • 32 TL Carburettor
      • Repair Instructions
        • Idle Speed and CO Content of Exhaust Gas, Adjust
        • Fast Idle, Check and Adjuston Carburettor Installed
        • Carburettor, Remove and Install
        • Carburettor, Disassemble, Clean and Assemble Remove
      • Specifications
        • TECHNICAL DATA 32 TL CARBURETTOR - Identification/Calibration
      • Diagnostic Information and Procedures
        • Miscellaneous
          • Trouble-Shooting Chart (32 TL Carburettor)
      • Accelerator Pump
        • Repair Instructions
          • Injection Quantity, Check and Adjust (Function Check) Carburettor Installed
      • Throttle Valve
        • Repair Instructions
          • Throttle Valve Basic Adjustment, Check and Adjust
          • Throttle Valve Body, Replace
      • Float/Float Chamber
        • Repair Instructions
          • Float, Adjust
          • Float Chamber, Replace
      • Bowden Cable
        • Repair Instructions
          • Carburettor Actuation, Check or Adjust
      • Ckoke Cover
        • Repair Instructions
          • Choke Valve Gap, Check and Adjust
      • Vacuum Cell
        • Repair Instructions
          • Vacuum Cell (Pulldown Unit), Check for Leaks
      • Carburettor Housing
        • Repair Instructions
          • Carburettor Cover, Replace
    • 2 E 3 Carburettor
      • Repair Instructions
        • Idle Speed and CO Content in Exhaust Gas, Adjust
        • Fast Idle Speed, Check and Adjust Carburettor, Remove
        • Carburettor Cover, Remove and Install
      • Specifications
        • TECHNICAL DATA 2 E 3 CARBURETTOR Identification/Calibration
      • Diagnostic Information and Procedures
        • Miscellaneous
          • Trouble-Shooting Chart (2 E 3 Carburettor)
      • Enrichment
        • Repair Instructions
          • Enrichment Valve, Remove and Install
      • Intake Air Pre-Heating
        • Repair Instructions
          • Intake Manifold Preheater Element, Remove and Install
      • Accelerator Pump
        • Repair Instructions
          • Fuel Injection Quantity, Check and Adjust Carburettor Removed
          • Accelerator Pump, Remove and Install
      • Throttle Valve
        • Repair Instructions
          • Throttle Valve Opening Stage I and II, Check and Adjust (Carburettor Removed)
          • Throttle Valve Dashpot, Adjust (Only on Vehicles with AT)
      • Filter in Fuel-Supply
        • Repair Instructions
          • Filter in Fuel Feed, Remove and Install
      • Nozzle
        • Repair Instructions
          • Fuel Injection Quantity, Check and Adjust Carburettor Removed
          • Main Nozzles, Remove and Install
          • Idle Nozzle, Remove and Install
      • Float/Float Chamber
        • Repair Instructions
          • Float, Remove and Install
      • Pull-Down Cell
        • Repair Instructions
          • Pulldown Unit, Check Pulldown Box, Check
          • Choke Cover Position, Check
      • Bowden Cable
        • Repair Instructions
          • Carburettor Actuation, Adjust
      • Choke Valve
        • Repair Instructions
          • Choke Valve Gap, Check and Adjust
          • "Small" Choke Valve Gap, Check
          • "Large" Choke Valve Gap, Check
          • Forced Opening of Choke Valve, Adjust
      • Stepper Plate
        • Repair Instructions
          • Choke Cover Position, Check
          • Position of Cam Plate, Check and Adjust
          • Fuel Injection Quantity, Check and Adjust Carburettor Removed
      • Thermo Time Valve
        • Repair Instructions
          • Pullfown Unit, Check Thermo-Time Valve, Check
          • Pulldown Unit, Check - Thermo-Time Valve, Remove and Install
          • Choke Cover Position, Check
      • Vacuum Unit 2nd Stage
        • Repair Instructions
          • Vacuum Unit for 2nd Stage, Check for Leaks
          • Vacuum Unit for 2nd Stage, Remove and Install (Carburettor Removed)
  • Fuel Injection Systems
    • Specifications
      • TECHNICAL DATA IGNITION DISTRIBUTOR - Identification Data
      • TECHNICAL DATA IGNITION DISTRIBUTOR - Adjusting Data
      • TECHNICAL DATA - Ignition Coll for Electronically Controlled Ignition System
      • Octane Number Plug (Octane Number Coding), Selection of Fuel
    • Other Information
      • Octane Number Plug (Octane Number Coding), Selection of Fuel
      • Selection of Fuel, Octane Number Coding with Octane Number Plugs
    • Technical Information
      • 1989
        • Octane Number Plug (Octane Number Coding), Selection of Fuel
        • Selection of Fuel, Octane Number Coding with Octane Number Plugs
    • L3-Jetronic
      • Repair Instructions
        • Auxiliary Air Valve, Replace
      • Specifications
        • TECHNICAL DATA L3 Jetronic Identification/Data
      • Throttle Valve Housing
        • Repair Instructions
          • Throttle Valve, Adjust
      • Throttle Valve Switch
        • Repair Instructions
          • Throttle Valve Switch, Replace
          • Throttle Valve Switch, Adjust
          • Individual E-Components, Replace or Remove and Install
      • Pressure Regulator
        • Repair Instructions
          • Pressure Regulator, Replace
          • Pressure Regulator, Replace
      • Injection Valve
        • Repair Instructions
          • Injection Valves, Remove and Install or Replace
          • Injection Valves, Remove and Install
      • Fuel Pump Relay
        • Repair Instructions
          • Control Relay, Replace
      • Oxygen Sensor
        • Repair Instructions
          • Oxygen Sensor, Replace
      • Air Flow Meter
        • Repair Instructions
          • Air Flow Meter, Replace
          • Auxiliary Air Valve, Replace
      • Octane Coding Plug
        • Repair Instructions
          • Octane Number Plug, Code
      • Control Unit
        • Repair Instructions
          • Control Unit, Remove and Install or Replace
          • Measuring and Control Unit, Replace Install in reverse order
          • Control Unit for Measurement and Control Unit, Replace
          • Control Relay, Replace
      • Coolant Temperature Sensor
        • Repair Instructions
          • Temperature Sensor II, Replace
          • Coolant Temperature Sensor, Replace
          • Auxiliary Air Valve, Replace
    • Motronic M 1.5
      • Warnings, Disclaimers, Safety
        • General Instructions/Safety Measures
      • Diagnostic Information and Procedures
        • Diagnostic Procedures
          • The Checking System
          • General Instructions/Safety Measures
          • Checking Equipment
          • Abbreviations, Definitions
          • Checking with TECH 1
          • F0: Data List - Test Step 01 BATTERY VOLTAGE
          • F0: Data List - Test Step 02 VEHICLE SP. PULSE
          • F0: Data List - Test Step 03 EXHAUST CODING
          • F0: Data List - Test Step 04 TRANSM. CODING
          • F0: Data List - Test Step 05 INTAKE AIR TEMP.
          • F0: Data List - Test Step 06 COOLANT TEMP.
          • F0: Data List - Test Step 07 AIR FLOW SENSOR
          • F0: Data List - Test Step 08 IDLE CO POT.
          • F0: Data List - Test Step 09 TPS SIGNAL
          • F0: Data List - Test Step 10 ENGINE LOAD SIG.
          • F0: Data List - Test Step 11 SIM.IDLE POS.SW.
          • F0: Data List - Test Step 12 SIM.FULL POS.SW.
          • F0: Data List - Test Step 13 INJECTION PULSE
          • F0: Data List - Test Step 14 ENGINE SPEED
          • F0: Data List - Test Step 15 SPARK ADVANCE
          • F0: Data List - Test Step 16 TORQUE CONTROL
          • F0: Data List - Test Step 17 IAC PULSE RATIO
          • F0: Data List - Test Step 18 IAC INTEGRATOR
          • F0: Data List - Test Step 19 PARK/NEUTRAL SW.
          • F0: Data List - Test Step 20 IAC BLOCK LEARN
          • F0: Data List - Test Step 21 A/C INFORMAT. SW
          • F0: Data List - Test Step 22 A/C COMPRESS. SW
          • F0: Data List - Test Step 23 ENG. OIL TEMP.SW
          • F0: Data List - Test Step 24 TRAN.OIL TEMP.SW
          • F0: Data List - Test Step 25 RON CODING
          • F0: Data List - Test Step 26 FUEL PUMP RELAY
          • F0: Data List - Test Step 27 A/C CUTOFF RELAY
          • F0: Data List - Test Steps 28 and 29 O2 SENSOR LOOP/ O2 SENSOR
          • F0: Data List - Test Step 30 O2 INTEGRATOR
          • F0: Data List - Test Step 31 O2 BLM IDLE THR.
          • F0: Data List - Test Step 32 O2 BLM PART THR.
          • F0: Data List - Test Step 33 FUEL TANK VENT.
          • Explanation of Tables
          • Table 1 - Diagnostic Plug ALDL and Voltage Supply, Check
          • Table 2 - Trouble Code Table: Trouble Code 13
          • Table 2 - Trouble Code Table: Trouble Code 14
          • Table 2 - Trouble Code Table: Trouble Code 15
          • Table 2 - Trouble Code Table: Trouble Codes 16 and 17
          • Table 2 - Trouble Code Table: Trouble Code 18
          • Table 2 - Trouble Code Table: Trouble Code 19
          • Table 2 - Trouble Code Table: Trouble Code 21
          • Table 2 - Trouble Code Table: Trouble Code 22
          • Table 2 - Trouble Code Table: Trouble Code 23
          • Table 2 - Trouble Code Table: Trouble Code 25
          • Table 2 - Trouble Code Table: Trouble Code 31
          • Table 2 - Trouble Code Table: Trouble Code 38
          • Table 2 - Trouble Code Table: Trouble Code 39 or 45
          • Table 2 - Trouble Code Table: Trouble Code 48
          • Table 2 - Trouble Code Table: Trouble Code 49
          • Table 2 - Trouble Code Table: Trouble Code 52
          • Table 2 - Trouble Code Table: Trouble Code 53
          • Table 2 - Trouble Code Table: Trouble Code 54
          • Table 2 - Trouble Code Table: Trouble Code 55
          • Table 2 - Trouble Code Table: Trouble Code 56
          • Table 2 - Trouble Code Table: Trouble Code 57
          • Table 2 - Trouble Code Table: Trouble Code 61
          • Table 2 - Trouble Code Table: Trouble Code 62
          • Table 2 - Trouble Code Table: Trouble Code 63
          • Table 2 - Trouble Code Table: Trouble Code 65
          • Table 2 - Trouble Code Table: Trouble Code 66
          • Table 2 - Trouble Code Table: Trouble Code 69
          • Table 2 - Trouble Code Table: Trouble Code 71
          • Table 2 - Trouble Code Table: Trouble Code 73
          • Table 2 - Trouble Code Table: Trouble Code 74
          • Table 2 - Trouble Code Table: Trouble Code 75
          • Table 2 - Trouble Code Table: Trouble Code 81
          • Table 2 - Trouble Code Table: Trouble Code 87
          • Table 2 - Trouble Code Table: Trouble Code 88
          • Table 2 - Trouble Code Table: Trouble Code 93
          • Table 2 - Trouble Code Table: Trouble Code 94
          • Table 3 - Coding Tables
          • Table 4 - Engine does not Start
          • Table 5 - Test Step 01 IAC POSITION
          • Table 5 - Test Step 02 FUEL INJECTORS
          • Table 5 - Test Step 03 FUEL TANK VENT.
          • Trouble Code Readout with Diagnostic Switch KM-640
          • Terminal Assignment of Control Unit Plug
      • Schematic and Routing Diagrams
        • Terminal Assignment of Control Unit Plug
      • Throttle Valve Potentiometer
        • Repair Instructions
          • Throttle valve Potentiometer, Replace (only M 1.5)
      • Pressure Regulator
        • Repair Instructions
          • Pressure Regulator, Replace
      • Injection Valve
        • Repair Instructions
          • Injection Valves, Remove and Install or Replace
      • High Voltage Distributor
        • Repair Instructions
          • High Voltage Distributor, Replace
      • Inductive Impulse Sensor
        • Repair Instructions
          • Inductive Pulse Sensor, Replace
      • Idle Speed Adjuster
        • Repair Instructions
          • Idle Speed Adjuster, Replace
      • Air Flow Meter
        • Repair Instructions
          • Air Flow Meter, Replace
      • Octane Coding Plug
        • Repair Instructions
          • Octane Number Plug, Code
      • Control Unit
        • Repair Instructions
          • Control Unit, Remove and Install or Replace
          • Control Relay, Replace
      • Tank Ventilation Valve
        • Repair Instructions
          • Tank Vent Valve, Remove
      • Coolant Temperature Sensor
        • Repair Instructions
          • Coolant Temperature Sensor, Replace
    • Motronic M 2.5
      • Specifications
        • TECHNICAL DATA MOTRONIC M 2.5 - Identification/Data
      • Warnings, Disclaimers, Safety
        • General Instructions/Safety Measures
      • Diagnostic Information and Procedures
        • Diagnostic Procedures
          • The Checking System
          • General Instructions/Safety Measures
          • Checking Equipment
          • Abbreviations, Definitions
          • Checking with TECH 1
          • Trouble-shooting Chart
          • F0: Data List - Test Step 01 BATTERY VOLTAGE
          • F0: Data List - Test Step 02 IGNITION CODING
          • F0: Data List - Test Step 03 EXHAUST CODING
          • F0: Data List - Test Step 04 TRANSM. CODING
          • F0: Data List - Test Step 05 MASS AIR FLOW S.
          • F0: Data List - Test Step 06 IDLE CO POT.
          • F0: Data List - Test Step 07 IDLE POSITION SW
          • F0: Data List - Test Step 08 FULL POSITION SW
          • F0: Data List - Test Step 09 COOLANT TEMP.
          • F0: Data List - Test Step 10 ENGINE LOAD SIG.
          • F0: Data List - Test Step 11 INJECTION PULSE
          • F0: Data List - Test Step 12 ENGINE SPEED
          • F0: Data List - Test Step 13 SPARK ADVANCE
          • F0: Data List - Test Step 14 TORQUE CONTROL
          • F0: Data List - Test Steps 15 to 18 KNOCK RETARD CYL. 1 to 4
          • F0: Data List - Test Step 19 PARK/NEUTRAL SW.1
          • F0: Data List - Test Step 20 IAC PULSE RATIO
          • F0: Data List - Test Step 21 IAC INTEGRATOR
          • F0: Data List - Test Step 22 IAC BLOCK LEARN
          • F0: Data List - Test Steps 23 and 24 OPEN/CL LOOP, O2 SENSOR
          • F0: Data List - Test Step 25 O2 INTEGRATOR
          • F0: Data List - Test Step 26 O2 BLOCK LEARN 1
          • F0: Data List - Test Step 27 O2 BLOCK LEARN 2
          • F0: Data List - Test Step 28 PHASE SENSOR
          • F0: Data List - Test Step 29 A/C INFORMAT.SW.
          • F0: Data List - Test Step 30 A/C COMPRESS.SW.
          • F0: Data List - Test Step 31 ENG. OIL TEMP.SW
          • F0: Data List - Test Step 32 TRAN.OIL TEMP.SW
          • Explanation of Tables
          • Table 1 - Diagnostic Plug ALDL and Voltage Supply, Check
          • Table 2 - Trouble Code Table: Trouble Code 13
          • Table 2 - Trouble Code Table: Trouble Code 14
          • Table 2 - Trouble Code Table: Trouble Code 15
          • Table 2 - Trouble Code Table: Trouble Code 16
          • Table 2 - Trouble Code Table: Trouble Code 18
          • Table 2 - Trouble Code Table: Trouble Code 19
          • Table 2 - Trouble Code Table: Trouble Codes 25, 26, 27, 28
          • Table 2 - Trouble Code Table: Trouble Code 31
          • Table 2 - Trouble Code Table: Trouble Code 37
          • Table 2 - Trouble Code Table: Trouble Code 44
          • Table 2 - Trouble Code Table: Trouble Code 45
          • Table 2 - Trouble Code Table: Trouble Code 48
          • Table 2 - Trouble Code Table: Trouble Code 49
          • Table 2 - Trouble Code Table: Trouble Code 51
          • Table 2 - Trouble Code Table: Trouble Code 52
          • Table 2 - Trouble Code Table: Trouble Code 53
          • Table 2 - Trouble Code Table: Trouble Code 54
          • Table 2 - Trouble Code Table: Trouble Code 55
          • Table 2 - Trouble Code Table: Trouble Code 56
          • Table 2 - Trouble Code Table: Trouble Code 57
          • Table 2 - Trouble Code Table: Trouble Code 61
          • Table 2 - Trouble Code Table: Trouble Code 62
          • Table 2 - Trouble Code Table: Trouble Code 65
          • Table 2 - Trouble Code Table: Trouble Code 66
          • Table 2 - Trouble Code Table: Trouble Code 67
          • Table 2 - Trouble Code Table: Trouble Code 72
          • Table 2 - Trouble Code Table: Trouble Code 73
          • Table 2 - Trouble Code Table: Trouble Code 74
          • Table 2 - Trouble Code Table: Trouble Code 75
          • Table 2 - Trouble Code Table: Trouble Codes 81, 82, 83, 84
          • Table 2 - Trouble Code Table: Trouble Code 87
          • Table 2 - Trouble Code Table: Trouble Code 88
          • Table 2 - Trouble Code Table: Trouble Code 93
          • Table 2 - Trouble Code Table: Trouble Code 94
          • Table 3 - Coding Table
          • Table 4 - Engine does not Start, No Data Transfer
          • Table 5 - Test Step 01 IDLE AIR CONTROL
          • Table 5 - Test Step 02 INJECTION VALVE 1, 2, 3 or 4
          • Table 5 - Test Step 03 FUEL TANK VENT.
          • Trouble Code Readout with Diagnostic Switch KM-640
          • Terminal Assignment of 55-pin Control Unit Plug
      • Schematic and Routing Diagrams
        • Trouble-shooting Chart
        • Table 3 - Coding Table
      • CO-Potentiometer
        • Repair Instructions
          • Air Mass Meter, Replace or Remove and Install
      • Throttle Valve Housing
        • Repair Instructions
          • Illustration - Layout of injection valves Motronic M 2.5 (only 20 XE/ C 20 XE)
          • Pre-volume Chamber, Remove and Install
          • Throttle Valve Body, Replace
      • Throttle Valve Switch
        • Repair Instructions
          • Throttle Valve Switch, Adjust and Check
          • Throttle Valve Switch, Replace
      • Injection Valve
        • Repair Instructions
          • Illustration - Layout of injection valves Motronic M 2.5 (only 20 XE/ C 20 XE)
          • Injection Valves, Replace
      • Hall Sensor for Cylinder Recognition
        • Repair Instructions
          • Hall Sensor for Cylinder Recognition, Replace
      • High Voltage Distributor
        • Repair Instructions
          • High Tension Distributor, Replace or Remove and Install
      • Inductive Impulse Sensor
        • Repair Instructions
          • Inductive Pulse Sensor, Crankshaft, Replace
      • Knocking Sensor
        • Repair Instructions
          • Knock Sensor, Replace
      • Fuel Pump
        • Repair Instructions
          • Fuel Pressure Regulator, Replace
      • Fuel Pump Relay
        • Repair Instructions
          • Fuel Pump Relay, Replace
      • Idle Speed Adjuster
        • Repair Instructions
          • Idle Speed Adjuster, Replace
      • Octane Coding Plug
        • Repair Instructions
          • Ignition Coding Plug
      • Control Unit
        • Repair Instructions
          • Control Unit, Replace
      • Tank Ventilation Valve
        • Repair Instructions
          • Tank Vent Valve, Replace
      • Coolant Temperature Sensor
        • Repair Instructions
          • Temperature Sensor, Replace
    • Mechanical Fuel Injection System (Diesel Engine)
      • Repair Instructions
        • Idle speed adjustment of 17 D engines with MT; screwing in of Checking Adapter KM- 690
      • Specifications
        • TECHNICAL DATA Mechanically Control- led Fuel Injection System 17 D
      • Warnings, Disclaimers, Safety
        • Idle speed adjustment of 17 D engines with MT; screwing in of Checking Adapter KM- 690
      • Technical Service Bulletins
        • Poor Start
          • Diesel Fuel Filter with Heating Element and Centre Seal Ring up to February '91
      • Technical Information
        • 1990
          • Idle speed adjustment of 17 D engines with MT; screwing in of Checking Adapter KM- 690
      • Injection Nozzle
        • Repair Instructions
          • Injector, Clean (16 DA, 17 D)
          • Injector, Check (16 DA, 17 D)
      • Solenoid
        • Repair Instructions
          • Solenoid, Replace (16 DA, 17 D)
      • Distributor Injection Pump
        • Repair Instructions
          • Distributor Injection Pump, Replace (16 DA, 17 D)
          • Bosch Distributor Injection Pump, Check Adjustment (16 DA, 17 D)
          • CAV (Lucas) Injection Pump, Check Adjustment (17 D)
          • Start of Delivery of CAV Injection Pump, Adjust
    • Multec (1.2l / 1.4l)
      • Specifications
        • TECHNICAL DATA MULTEC CENTRAL FUEL INJECTION SYSTEM
      • Warnings, Disclaimers, Safety
        • MULTEC (12NZ/C12NZ/C14NZ) - General Safety Measures and Repair Instuctions
      • Diagnostic Information and Procedures
        • Diagnostic Procedures
          • MULTEC (12NZ/C12NZ/C14NZ) - Introduction
          • MULTEC (12NZ/C12NZ/C14NZ) - Survey of Systems Table
          • MULTEC (12NZ/C12NZ/C14NZ) - Diagnosis
          • MULTEC (12NZ/C12NZ/C14NZ) - Vehicle Systems, Model Year '94
          • MULTEC (12NZ/C12NZ/C14NZ) - General Safety Measures and Repair Instuctions
          • MULTEC (12NZ/C12NZ/C14NZ) - Survey of Vehicles
          • F2:TROUBLE CODE TABLE Trouble Code 13 02 SENSOR OPEN CIRCUIT
          • F2:TROUBLE CODE TABLE Trouble Code 35 IDLE AIR CONTROL
          • F2:TROUBLE CODE TABLE Trouble Code 44 LEAN EXHAUST
          • F2:TROUBLE CODE TABLE Trouble Code 45 RICH EXHAUST
          • Quick Check F0:DATA LIST No.01 BATTERY VOLTAGE
          • Quick Check F0:DATA LIST No.05 ENGINE SPEED
          • Quick Check F0:DATA LIST No.06 IDLE AIR CONTROL
          • Quick Check F0:DATA LIST No.07 02 SENSOR LOOP
          • Quick Check F0:DATA LIST No.09 02 INTEGRATOR
          • Quick Check F0:DATA LIST No.10 02 BLM IDLE THR.
          • Quick Check F0:DATA LIST No.11 02 BLM PART THR.
          • Quick Check F0:DATA LIST No.12 02 BLM ENABLE
          • Quick Check F0:DATA LIST No.13 AIR/FUEL RATIO
          • Quick Check F0:DATA LIST No.16 RON CODING
          • Quick Check F0:DATA LIST No.17 SPARK ADVANCE
          • Quick Check F0:DATA LIST No.18 DEC. FUEL CUTOFF
          • Quick Check F0:DATA LIST No.19 POWER ENRICHMENT
          • Quick Check F0:DATA LIST No.20 CLEAR FLOOD MODE
          • Quick Check F0:DATA LIST No.22 PARK/NEUTRAL SW.
          • Quick Check F0:DATA LIST No.23 DIAG. REQUEST
          • Quick Check F0:DATA LIST No.24 CONTROLLED RPM
          • Quick Check F0:DATA LIST No.25 CO FUEL CORREC.
          • Quick Check F0:DATA LIST No.26 A/C INFORMAT. SW
          • Quick Check F0:DATA LIST No.27 TORQUE CONTROL
          • Circuit Diagram KADETT-E/ASTRA/BELMONT
      • Other Information
        • MULTEC (12NZ/C12NZ/C14NZ) - Introduction
        • MULTEC (12NZ/C12NZ/C14NZ) - Survey of Systems Table
        • MULTEC (12NZ/C12NZ/C14NZ) - Diagnosis
        • MULTEC (12NZ/C12NZ/C14NZ) - Vehicle Systems, Model Year '94
        • MULTEC (12NZ/C12NZ/C14NZ) - General Safety Measures and Repair Instuctions
        • MULTEC (12NZ/C12NZ/C14NZ) - Survey of Vehicles
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Conversion Instructions, Multec Control Units
          • Conversion Instructions, Multec Control Units
          • Spare Parts Sales: Oil Pressure with 3 Connections (No. 90240259 / 1252560)
      • Schematic and Routing Diagrams
        • Circuit Diagram KADETT-E/ASTRA/BELMONT
      • Throttle Valve Potentiometer
        • Diagnostic Information and Procedures
          • Diagnostic Procedures
            • F2:TROUBLE CODE TABLE Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
            • F2:TROUBLE CODE TABLE Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
            • Quick Check F0:DATA LIST No.04 TPS SIGNAL
      • Intake Pipe Pressure Sensor
        • Diagnostic Information and Procedures
          • Diagnostic Procedures
            • F2:TROUBLE CODE TABLE Trouble Code 33 MAP SENSOR VOLTAGE HIGH
            • F2:TROUBLE CODE TABLE Trouble Code 34 MAP SENSOR VOLTAGE LOW
            • Quick Check F0:DATA LIST No.03 MAP SENSOR
      • Injection Valve
        • Diagnostic Information and Procedures
          • Diagnostic Procedures
            • Quick Check F0:DATA LIST No.21 INJECTION PULSE
      • Oxygen Sensor
        • Diagnostic Information and Procedures
          • Diagnostic Procedures
            • Quick Check F0:DATA LIST No.08 02 SENSOR
      • Control Unit
        • Diagnostic Information and Procedures
          • Diagnostic Procedures
            • MULTEC (12NZ/C12NZ/C14NZ) - Survey of Control Units Table 3
            • F2:TROUBLE CODE TABLE Trouble Code 55 REPLACE ECU
        • Other Information
          • MULTEC (12NZ/C12NZ/C14NZ) - Survey of Control Units Table 3
      • Coolant Temperature Sensor
        • Diagnostic Information and Procedures
          • Diagnostic Procedures
            • F2:TROUBLE CODE TABLE Trouble Code 14 COOLANT TEMP. VOLTAGE LOW
            • F2:TROUBLE CODE TABLE Trouble Code 15 COOLANT TEMP. VOLTAGE HIGH
            • Quick Check F0:DATA LIST No.02 COOLANT TEMP.
      • Odometer Frequency Sensor
        • Diagnostic Information and Procedures
          • Diagnostic Procedures
            • F2:TROUBLE CODE TABLE Trouble Code 24 NO VEHICLE SPEED SIGNAL
            • Quick Check F0:DATA LIST No.14 VEHICLE SPEED
            • Quick Check F0:DATA LIST No.15 VEHICLE SP.PULSE
  • Ignition system
    • Repair Instructions
      • Ignition Systems Survey
      • Ignition Timing and Deviation Range, Check and Adjust
      • Using TDC Sensor Measuring Device (only OHC engines)
      • Electronic Ignition System (Hall Triggering) Important Workshop Information
      • Survey of Ignition Systems - Basic Ignition Adjustment - of MY 1989
      • Cover cap, condenser plug on ignition coil with Bosch Ignition System.
    • Specifications
      • TECHNICAL DATA IGNITION DISTRIBUTOR - Identification Data
      • TECHNICAL DATA IGNITION DISTRIBUTOR - Adjusting Data
      • TECHNICAL DATA - Ignition Coll for Electronically Controlled Ignition System
      • Survey of Ignition Systems - Basic Ignition Adjustment - of MY 1989
    • Other Information
      • Electronic Ignition System (Hall Triggering) Important Workshop Information
      • Cover cap, condenser plug on ignition coil with Bosch Ignition System.
    • Technical Information
      • 1989
        • Survey of Ignition Systems - Basic Ignition Adjustment - of MY 1989
      • 1988
        • Cover cap, condenser plug on ignition coil with Bosch Ignition System.
    • Transistor ignition system, inductive TZ-i
      • Repair Instructions
        • Dwell Angle, Check and Adjust
        • Distributor, Remove and Install
        • Electronic Ignition System (Transistor Ignition-inductive) Important Workshop Information
        • Ignition System, Test on Vehicle
      • Diagnostic Information and Procedures
        • Miscellaneous
          • Ignition System, Test on Vehicle Trouble-Shooting Program
      • Other Information
        • Electronic Ignition System (Transistor Ignition-inductive) Important Workshop Information
      • High voltage distributor - drive wheel
        • Repair Instructions
          • Induction Coil Function, Check
          • Distributor, Disassemble and Assemble
      • Inductive Impulse Sensor
        • Repair Instructions
          • Induction Coil Function, Check
      • Ignition Coil
        • Repair Instructions
          • Ignition Coil Function, Check
    • Electronic ignition system EZF-h (EZ Plus)
      • Repair Instructions
        • Distributor, Remove and Install
        • Electronic Microprocessor - controlled Spark Timing System (EI Plus) - General
        • Circuit Diagram of MSTS with Self-diagnosis
        • Basic Ignition Adjustment (EI Plus)
      • Specifications
        • Table 3 - List of Control Units
      • Warnings, Disclaimers, Safety
        • General Instructions/Safety Measures
      • Diagnostic Information and Procedures
        • Diagnostic Procedures
          • The Checking System
          • General Instructions/Safety Measures
          • Checking Equiment
          • Abbreviations, Definitions
          • Checking with TECH 1
          • TROUBLE-SHOOTING CHART
          • F0: Data List - Test Step 01 BATTERY VOLTAGE
          • F0: Data List - Test Step 02 ENGINE OIL TEMP.
          • F0: Data List - Test Step 03 MAP SENSOR
          • F0: Data List - Test Step 04 ENGINE SPEED
          • F0: Data List - Test Steps 05 and 06 INIT/ACTUAL RON CODING
          • F0: Data List - Test Step 07 DWELL ANGLE
          • F0: Data List - Test Step 08 SPARK ADVANCE
          • F0: Data List - Test Step 09 WARNING INDICAT.
          • F0: DATA LIST - Test Step 10 EST ADJUSTM. SW.
          • Explanation of Tables
          • Table 1 - Diagnostic Plug ALDL and Voltage Supply, Check
          • Table 2 - Trouble Code Table: Trouble Code 31
          • Table 2 - Trouble Code Table: Trouble Code 33
          • Table 2 - Trouble Code Table: Trouble Code 34
          • Table 2 - Trouble Code Table: Trouble Code 36
          • Table 2 - Trouble Code Table: Trouble Code 42
          • Table 2 - Trouble Code Table: Trouble Code 46
          • Table 2 - Trouble Code Table: Trouble Code 47
          • Table 2 - Trouble Code Table: Trouble Code 48
          • Table 2 - Trouble Code Table: Trouble Code 49
          • Table 3 - List of Control Units
          • Trouble Code, Read out with Diagnostic Switch KM - 640
          • Terminal Assignment in 25-pin Wiring Harness Plug for Control Unit
        • Miscellaneous
          • Ignition System, Test on Vehicle Trouble-Shooting Program
  • Engine Electrics
    • Starter
      • Repair Instructions
        • Starter, Remove and Install
        • Starter, Remove and Install (16 DA, 17 D)
      • Specifications
        • TECHNICAL DATA STARTER - Identification Data
    • Alternator
      • Repair Instructions
        • Alternator, Remove and Install
        • Alternator, Remove and Install (16 DA, 17 D)
      • Specifications
        • TECHNICAL DATA ALTERNATOR - Identification Data
        • TECHNICAL DATA ALTERNATOR - Test Data (Delco Remy)
        • TECHNICAL DATA - ALTERNATOR Test Data (Bosch)
        • Alternator Identification Data
        • Alternator Test Data (Delco Remy)
        • Alternator Test Data (Bosch)
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Alternator - Defect
        • Poor Operation, Incorrect Operation
          • Alternator - Defect
  • Cooling System
    • Repair Instructions
      • Cooling System, Check for Leaks
      • Coolant Temperature, Check with Cooling System Closed
      • Cooling System, Check for Leaks (16 DA, 17 D)
      • Coolant Temperature, Measure with Cooling System Closed (16 DA, 17 D)
    • Specifications
      • Coolant Filling Quantities
      • Anti-freeze Mixture
      • OHV Engine - Fan, Thermostat Radiator Cap, Cylinder Head
      • OHC and DOHC Petrol Engine - Fan
      • TECHNICAL DATA Coolant Filling Quantities
      • TECHNICAL DATA Anti-freeze mixture
      • TECHNICAL DATA Fan
    • Screw Cap
      • Specifications
        • OHC and DOHC Petrol Engine - Radiator Cap
        • TECHNICAL DATA Radiator cap
    • Radiator
      • Repair Instructions
        • Cooling System, Fill and Bleed
        • Radiator, Remove and Install
        • Radiator, Remove and Install
        • Radiator, Remove and Install (16 DA, 17 D)
      • Technical Service Bulletins
        • Chip, Crack
          • Oil/Water Heat Exchanger - Leaky
        • Corrosion, Rust, Dirt
          • Oil/Water Heat Exchanger - Leaky
        • Leaks
          • Oil/Water Heat Exchanger - Leaky
    • Fan Motor
      • Repair Instructions
        • Fan Motor, Replace
        • Fan Motor, Replace (16 DA, 17 D)
    • Thermostat
      • Repair Instructions
        • Thermostat, Remove and Install
        • Thermostat, Remove and Install
        • Thermostat, Remove and Install (16 DA, 17 D)
      • Specifications
        • OHC and DOHC Petrol Engine Thermostat
        • TECHNICAL DATA Thermostat
    • Water Pump
      • Repair Instructions
        • Water Pump, Remove and Install
        • Water Pump, Remove and Install
        • Water Pump, Remove and Install
        • Water Pump, Remove and Install (16 DA, 17 D)
      • Specifications
        • TECHNICAL DATA Drive Belts
• K Clutch and Transmission
  • Technical Service Bulletins
    • Excessive Effort, Hard Work
      • Manual transmission - Clutch does not disengage and/or gears hard to engage
    • Hard Shift
      • Manual transmission - Clutch does not disengage and/or gears hard to engage
  • Manual Transmission Front Wheel Drive
    • Component Locator
      • Manual Transmision (F 10/4)
    • Specifications
      • Manual Transmission and Differential
      • Recommended Torque Values (Manual Transmission)
    • Special Tools and Equipment
      • Special Service Tools - Manual Transmission
    • Other Information
      • Manual Transmision (F 10/4)
    • Technical Service Bulletins
      • Noise, Vibration, Rattle
        • Outer Gear Shift Mechanism on Vehs. with Front Wheel Drive and Manual Transmission
    • Differential
      • Repair Instructions
        • Manual Transmission and Differential, Remove and Install - Vehicles without Catalytic Converter
        • Manual Transmission and Differential, Remove and Install - Vehicles With Catalytic Converter
        • Differential, Remove and Disassemble - 4- and 5-Speed Manual Transmission
        • Differential, Assemble and Install - 4- and 5-Speed Manual Transmission
        • Adjustment Instructions for Tapered Roller Bearings in Differential
        • Differential, Overhaul
        • Both Drive Pinions (Driving + Driven), Replace
      • Description and Operation
        • Construction of Limited Slip Differ- ential (F 10 - Manual Transmission)
      • Specifications
        • Construction of Limited Slip Differ- ential (F 10 - Manual Transmission)
      • Warnings, Disclaimers, Safety
        • Adjustment Instructions for Tapered Roller Bearings in Differential
      • Other Information
        • Adjustment Instructions for Tapered Roller Bearings in Differential
    • Seals
      • Repair Instructions
        • Transmission, Seal Completely
        • Seal Ring for Speedometer Helical Gear (Driven), Replace
        • Seal for Shift Mechanism Cover, Replace
        • Gasket for End Shield, Replace
        • Gasket for Differential Cover, Replace
        • Seal Rings for Axle Shafts on Differential, Replace Both
        • Seal Rings for Axle Shafts, Replace
    • Transmission Housing
      • Repair Instructions
        • Main Case, Replace
    • Transmission Oil
      • Specifications
        • Fluid Levels for Manual Transmissions
      • Technical Information
        • 1991
          • Fluid Levels for Manual Transmissions
    • Manual Transmission F 10/F 13/F 15/F 17, Easytronic F 13/F 17/M 20
      • Repair Instructions
        • Manual Transmission and Differential, Remove and Install - Vehicles without Catalytic Converter
        • Manual Transmission and Differential, Remove and Install - Vehicles With Catalytic Converter
        • 4-Speed Manual Transmission
        • 5-Speed Manual Transmission
      • Other Information
        • 4-Speed Manual Transmission
        • 5-Speed Manual Transmission
      • Drive Shaft
        • Repair Instructions
          • End Shield with Main Shaft and Turbine Shaft, Remove and Disassemble
          • End Shield with Main Shaft and Turbine Shaft, Remove and Disassemble
          • Turbine Shaft, Disassemble - 4 and 5 -Speed Manual Transmission
          • Turbine Shaft, Assemble - 4- and 5 -Speed Manual Transmission
          • End Shield with Mainshaft and Drive Shaft, Remove and Disassemble - 4-Speed Manual Transmission.
          • End Shield, Mainshaft and Drive Shaft, Remove and Disassemble - 5-Speed Manual Transmission
      • Main Shaft
        • Repair Instructions
          • End Shield with Main Shaft and Turbine Shaft, Remove and Disassemble
          • End Shield with Main Shaft and Turbine Shaft, Remove and Disassemble
          • Main Shaft, Disassemble - 4- and 5 -Speed Manual Transmission
          • Main Shaft, Assemble - 4- and 5 -Speed Manual Transmission
          • End Shield with Mainshaft and Drive Shaft, Remove and Disassemble - 4-Speed Manual Transmission.
          • End Shield, Mainshaft and Drive Shaft, Remove and Disassemble - 5-Speed Manual Transmission
          • Transmission Mainshaft, Disassemble
      • End Shield
        • Repair Instructions
          • End Shield with Main Shaft and Turbine Shaft, Remove and Disassemble
          • End Shield with Main Shaft and Turbine Shaft, Remove and Disassemble
          • End Shield, Assemble - 4-Speed Manual Transmission
          • End Shield, Assemble - 5-Speed Manual Transmission
          • End Shield with Mainshaft and Drive Shaft, Remove and Disassemble - 4-Speed Manual Transmission.
          • End Shield, Mainshaft and Drive Shaft, Remove and Disassemble - 5-Speed Manual Transmission
          • End Shield, Assemble and Install (4-Speed Manual Transmission)
          • Further Assembly (5-speed manual transmission)
        • Component Locator
          • End Shield, Bearing Rings in End Shield - 4- and 5-Speed Manual Transmission
        • Other Information
          • End Shield, Bearing Rings in End Shield - 4- and 5-Speed Manual Transmission
    • Manual Transmission F 16/F 18/F 20/F 25/F35
      • Repair Instructions
        • Manual Transmission and Differential, Remove and Install - Vehicles without Catalytic Converter
        • Manual Transmission and Differential, Remove and Install - Vehicles With Catalytic Converter
        • 4-Speed Manual Transmission
        • 5-Speed Manual Transmission
      • Other Information
        • 4-Speed Manual Transmission
        • 5-Speed Manual Transmission
      • Drive Shaft
        • Repair Instructions
          • End Shield with Main Shaft and Turbine Shaft, Remove and Disassemble
          • Turbine Shaft, Disassemble - 4 and 5 -Speed Manual Transmission
          • Turbine Shaft, Assemble - 4- and 5 -Speed Manual Transmission
          • End Shield with Mainshaft and Drive Shaft, Remove and Disassemble - 4-Speed Manual Transmission.
      • Main Shaft
        • Repair Instructions
          • End Shield with Main Shaft and Turbine Shaft, Remove and Disassemble
          • End Shield with Main Shaft and Turbine Shaft, Remove and Disassemble
          • Main Shaft, Disassemble - 4- and 5 -Speed Manual Transmission
          • Main Shaft, Assemble - 4- and 5 -Speed Manual Transmission
          • End Shield, Mainshaft and Drive Shaft, Remove and Disassemble - 5-Speed Manual Transmission
          • Transmission Mainshaft, Disassemble
      • End Shield
        • Repair Instructions
          • End Shield with Main Shaft and Turbine Shaft, Remove and Disassemble
          • End Shield, Assemble - 4-Speed Manual Transmission
          • End Shield, Assemble - 5-Speed Manual Transmission
          • End Shield with Mainshaft and Drive Shaft, Remove and Disassemble - 4-Speed Manual Transmission.
          • End Shield, Mainshaft and Drive Shaft, Remove and Disassemble - 5-Speed Manual Transmission
          • End Shield, Assemble and Install (4-Speed Manual Transmission)
          • Further Assembly (5-speed manual transmission)
        • Component Locator
          • End Shield, Bearing Rings in End Shield - 4- and 5-Speed Manual Transmission
        • Other Information
          • End Shield, Bearing Rings in End Shield - 4- and 5-Speed Manual Transmission
      • Synchronizer Springs
        • Repair Instructions
          • Synchronizer Rings, Replace
    • Transmission Shift Linkage
      • Repair Instructions
        • Manual Transmission and Differential - Vehicles without Catalytic converter
        • Transmission Shift Linkage, Adjust - Vehicles with Catalytic Converter
        • Gearshift Lever, Remove and Install - Vehicles without Catalytic Converter
        • Gearshift Lever, Remove and Install - Vehicles with Catalytic Converter
        • Rubber Cap for Gearshift Lever Control, Replace
        • Shift Linkage, Remove and Install or Replace - Vehicles without Catalytic Converter
        • Shift Linkage, and/or Bearing Bushing, Remove and Install or Replace - Vehicles with Catalytic Converter
        • Shift Mechanism Cover, Remove and Disassemble
        • Shift Mechanism Cover, Remove and Disassemble
        • Shift Mechanism Cover, Assemble and Install - 4-Speed Manual Transmission
        • Shift Mechanism Cover, Assemble and Install - 5-Speed Manual Transmission
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Reverse Gear Selector Rod
    • Speedometer Gear
      • Repair Instructions
        • Speedometer Gear (Driving), Replace
        • Speedometer Gear (Driven) and/or Seal Ring, Replace
  • Automatic Transmission Front Wheel Drive
    • Automatic Transmission THM 125
      • Repair Instructions
        • Transmission Fluid Level, Check and Correct
        • Speedometer Gear (Driven), Replace
        • Speedometer Gear (Driving), Replace
        • THM 125 Automatic Transmission, Remove and Install
        • Transmission, Replace
        • Transmission, Install
        • Transmission,Overhaul
        • Axial Play (Input Shaft), Measure
        • Measuring Procedure for Retainer Ring (Selective) between Reaction Sun Gear and Input Drum
        • Remove snap ring for slow and reverse clutch using
        • Carrier for Driving Sprocket or Needle Bearing, Replace
        • Assemblies, Overhaul Converter
        • Forward Clutch, Overhaul
        • Direct Clutch, Overhaul
        • Slow and Reverse Clutch, Overhaul
        • Axle Drive, Overhaul
        • Transmission Adjustment with Transmission Installed
        • Transmission Overhaul
      • Description and Operation
        • Construction and Operation of the THM 125 Automatic Transmission
        • Transmission Features (up to MY '87)
      • Component Locator
        • Exploded View - Automatic Transmission THM 125 (Page 1)
        • Transmission Features (up to MY '87)
      • Specifications
        • Axial Play (Input Shaft), Measure
        • Measuring Procedure for Retainer Ring (Selective) between Reaction Sun Gear and Input Drum
        • Technical Data - Automatic Transmission THM 125
        • Transmission Adjustment with Transmission Installed
        • Recommended Torque Values (Automatic Transmission THM 125)
      • Special Tools and Equipment
        • Special Service Tools - Automatic Transmission THM 125
      • Warnings, Disclaimers, Safety
        • General Instructions for Operations on the THM 125 Automatic Transmission
      • Other Information
        • Exploded View - Automatic Transmission THM 125 (Page 1)
        • General Instructions for Operations on the THM 125 Automatic Transmission
        • Construction and Operation of the THM 125 Automatic Transmission
        • Axial Play (Input Shaft), Measure
        • Transmission Features (up to MY '87)
      • Brake Band
        • Repair Instructions
          • Brake Band Assembly, Adjust
          • Cover and/or Gasket for Brake Band Assembly Servo Piston, Replace
          • Brake Band Servo Piston and/or Seal Ring, Replace
      • Seals
        • Repair Instructions
          • Fluid Pan and/or Gasket, Replace
          • Fluid Filter and/or Gasket, Replace
          • Brake Band Servo Piston and/or Seal Ring, Replace
          • Axle Shaft Seal Ring in Main Case, Replace
          • Axle Shaft Seal Ring in Main Case Cover, Replace
          • Cover and/or Seal Ring for Fluid Pump Valve Body, Replace
          • Fluid Pump Valve Body and/or Gasket, Replace
          • Dipstick Pipe and Filler Pipe and/or Gasket, Replace
          • Cover and/or Seal Ring for Governor, Replace
          • Governor and/or Seal Ring, Replace
          • Seal Ring for Axle Driving Shaft in Main Case, Replace
          • Seal Rings on Turbine Shaft, Replace
      • Fluid Pan
        • Repair Instructions
          • Fluid Pan and/or Gasket, Replace
      • Transmission Casing
        • Repair Instructions
          • Assemblies, Remove from Main Case
          • Selector Slide or Main Case Cover, Replace
          • Assemblies in Main Case, Install
      • Kickdown Mechanism
        • Repair Instructions
          • Kickdown Cable, Adjust
          • Kickdown Cable, Replace
      • Fluid Filler Tube
        • Repair Instructions
          • Dipstick Pipe and Filler Pipe and/or Gasket, Replace
      • Fluid Pump
        • Repair Instructions
          • Fluid Pump Valve Body and/or Gasket, Replace
          • Drive Shaft for Fluid Pump, Replace
          • Fluid Pump Valve Body Assembly
      • Cable for Selector Lever
        • Repair Instructions
          • Selector Lever Cable, Adjust
          • Kickdown Cable, Replace
          • Selector Lever Cable, Replace
      • Governor
        • Repair Instructions
          • Cover and/or Seal Ring for Governor, Replace
          • Governor and/or Seal Ring, Replace
      • Valve Body
        • Repair Instructions
          • Fluid Pump Valve Body and/or Gasket, Replace
          • Fluid Pump Valve Body Assembly
      • Selector Lever
        • Repair Instructions
          • Selector Lever Position Switch, Adjust
          • Selector Lever, Replace
    • Automatic Transmission AF 13/17/14/20/22/30
      • Warnings, Disclaimers, Safety
        • AF 13/14/20/22 - General Safety Measures and Repair Instructions
      • Labour Time Allowances
      • Diagnostic Information and Procedures
        • Diagnostic Procedures
          • Introduction
          • The Checking System
          • General Instructions/Safety Measures
          • Differences Between MY'92 and MY'93 1/2
          • Checking Equipment
          • Block Diagram, AF 13
          • Block Diagram, AF 14/20
          • Block Diagram, AF 22
          • Abbreviations, Definitions
          • Fluid Level, Check
          • Fluid Pressure, Check
          • Solenoid Valves, Clutches, Brakes, Overrunning Clutches AF 13
          • Solenoid Valves, Clutches, Brakes, Overrunning Clutches AF 14/20/22
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 01
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 02
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 03
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 04
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 05
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 06
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 07
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 08, 09
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 10
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 11
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 12
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 13
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 14
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 15
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 16
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 17
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 18
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 19
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 20
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 21
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 22
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 23
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 24
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 25
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 26
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 27
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 28
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 29
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 30
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 31
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 32
          • Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 33
          • System Checking with TECH 1
          • F0:Data List - Test Step 01/02 PRESS. REG. SOL. / CALCULAT. PRESS.
          • F0:Data List - Test Step 03 SOLENOID 1-2/3-4
          • F0:Data List - Test Step 04 SOLENOID 2-3
          • F0:Data List - Test Step 05 TCC SOLENOID
          • F0:Data List - Test Step 06 BRAKE SWITCH
          • F0:Data List - Test Step 07 AT INPUT SPEED
          • F0:Data List - Test Step 08 AT OUTPUT SPEED
          • F0:Data List - Test Step 09 SELECTOR POS.
          • F0:Data List - Test Step 10 ACTUAL GEAR
          • F0:Data List - Test Step 11 SELECTOR TER. A
          • F0:Data List - Test Step 12 SELECTOR TER. B
          • F0:Data List - Test Step 13 SELECTOR TER. C
          • F0:Data List - Test Step 14 SELECTOR TER. D
          • F0:Data List - Test Step 15 TPS SIGNAL
          • F0:Data List - Test Step 16 KICKDOWN SWITCH
          • F0:Data List - Test Step 17 TPS LOAD SIGNAL
          • F0:Data List - Test Step 18 TRANSM.OIL TEMP.
          • F0:Data List - Test Step 19 COOLANT TEMP.SW.
          • F0:Data List - Test Step 20/21 WINTER SW. (-D-) / WINTER LED
          • F0:Data List - Test Step 22/23 PROGRAM SWITCH / ECON./SPORT IND.
          • F0:Data List - Test Step 24 CRUISE CONTR. SW.
          • F0:Data List - Test Step 25 A/C CUTOFF RELAY
          • F0:Data List - Test Step 26 TORQUE CONTROL
          • F0:Data List - Test Step 27 ENGINE SPEED
          • F0:Data List - Test Step 28 PARK/NEUTRAL SW.
          • F0:Data List - Test Step 29 TC TPS LOAD SIG
          • F0:Data List - Test Step 30 TC CONTROL
          • F0:Data List - Test Step 31 TC SIGNAL STATUS
          • Table 1, Diagnostic Plug ALDL and Voltage Supply, Check
          • F2:TROUBLE CODE TABLE - TC 15 COOLANT TEMP. SWITCH VOLTAGE HIGH
          • F2:TROUBLE CODE TABLE - TC 17 SOLENOID 1-2/3-4 VOLTAGE LOW
          • F2:TROUBLE CODE TABLE - TC 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
          • F2:TROUBLE CODE TABLE - TC 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
          • F2:TROUBLE CODE TABLE - TC 23 COOLANT TEMP. SWITCH VOLTAGE HIGH
          • F2:TROUBLE CODE TABLE - TC 25 SOLENOID 1-2/3-4 VOLTAGE HIGH
          • F2:TROUBLE CODE TABLE - TC 26 SOLENOID 2-3 VOLTAGE LOW
          • F2:TROUBLE CODE TABLE - TC 28 SOLENOID 2-3 VOLTAGE HIGH
          • F2:TROUBLE CODE TABLE - TC 29 TCC SOLENOID VOLTAGE LOW
          • F2:TROUBLE CODE TABLE - TC 31 NO ENGINE RPM SIGNAL
          • F2:TROUBLE CODE TABLE - TC 32 PRESS. REGULATOR SOLENOID VOLTAGE LOW
          • F2:TROUBLE CODE TABLE - TC 33 PRESS. REGULATOR SOLENOID CURRENT HIGH
          • F2:TROUBLE CODE TABLE - TC 36 TCC SOLENOID VOLTAGE HIGH
          • F2:TROUBLE CODE TABLE - TC 38 NO TRANSMISSION INPUT RPM SIGNAL
          • F2:TROUBLE CODE TABLE - TC 39 NO TRANSMISSION OUTPUT RPM SIGNAL
          • F2:TROUBLE CODE TABLE - TC 41 GEAR ERROR HYDRAULIC FAULT
          • F2:TROUBLE CODE TABLE - TC 42 PRESS. REGULATOR SOL. SHORT CIRCUIT
          • F2:TROUBLE CODE TABLE - TC 47 DOWN SHIFT PROTECTION
          • F2:TROUBLE CODE TABLE - TC 48 BATTERY VOLTAGE LOW
          • F2:TROUBLE CODE TABLE - TC 49 BATTERY VOLTAGE HIGH
          • F2:TROUBLE CODE TABLE - TC 56 SELECTOR SWITCH WRONG SIGNAL
          • F2:TROUBLE CODE TABLE - TC 57 TC TPS LOAD SIGNAL VOLTAGE LOW
          • F2:TROUBLE CODE TABLE - TC 58 TC TPS LOAD SIGNAL VOLTAGE HIGH
          • F2:TROUBLE CODE TABLE - TC 59 PARK NEUTRAL SWITCH WRONG SIGNAL
          • F2:TROUBLE CODE TABLE - TC 66 AT OIL TEMP. SENSOR VOLTAGE HIGH
          • F2:TROUBLE CODE TABLE - TC 67 AT OIL TEMP. SENSOR VOLTAGE LOW
          • F2:TROUBLE CODE TABLE - TC 67 AT OIL TEMP. VOLTAGE OUT OF LIMITS
          • F2:TROUBLE CODE TABLE - TC 74 INCORRECT TC TPS LOAD SIGNAL
          • F2:TROUBLE CODE TABLE - TC 75 TORQUE CONTROL VOLTAGE LOW
          • F2:TROUBLE CODE TABLE - TC 76 INCORRECT ENGINE TPS LOAD SIGNAL
          • F2:TROUBLE CODE TABLE - TC 77 KICKDOWN SWITCH VOLTAGE LOW
          • F2:TROUBLE CODE TABLE - TC 78 AT SHIFT TIME TOO LONG
          • F5:ACTUATOR TEST - TEST STEP 01 SELECT ACTUATOR WINTER LED
          • F5:ACTUATOR TEST - TEST STEP 02 SELECT ACTUATOR ECONOMY/SPORT
          • F5:ACTUATOR TEST - TEST STEP 03 SELECT ACTUATOR SOLEN. 1-2/3-4
          • F5:ACTUATOR TEST - TEST STEP 04 SELECT ACTUATOR SOLENOID 2-3
          • F5:ACTUATOR TEST - TEST STEP 05 SELECT ACTUATOR TCC SOLENOID
          • F5:ACTUATOR TEST - TEST STEP 06 SELECT ACTUATOR A/C CUTOFF REL
          • F5:ACTUATOR TEST - TEST STEP 07 SELECT ACTUATOR
          • F5:ACTUATOR TEST - TEST STEP 08 SELECT ACTUATOR PRESS.REG.SOL.
          • Table 3, Coding Table - List of Control Units and Automatic Transmissions
          • Wiring Harness Routing, Astra-F - AF 13/14/20
          • Excerpt from Circuit Diagram AF 13/14/20 (Astra-F as of Model Year 1992 1/2)
          • Time Allowance
          • AF 13/14/20/22 - Introduction
          • AF 13/14/20/22 - Survey of Systems Table
          • AF 13/14/20/22 - Diagnosis
          • AF 13/14/20/22 - General Safety Measures and Repair Instructions
          • AF 13/14/20/22 -Survey of Vehicles
          • F2:TROUBLE CODE TABLE Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
          • F2:TROUBLE CODE TABLE Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
          • F2:TROUBLE CODE TABLE Trouble Code 23 COOLANT TEMP. SWITCH VOLTAGE HIGH
          • F2:TROUBLE CODE TABLE Trouble Code 32 PRESS. REGULATOR SOLENOID VOLTAGE LOW
          • F2:TROUBLE CODE TABLE Trouble Code 33 PRESS. REGULATOR SOLENOID CURRENT HIGH
          • F2:TROUBLE CODE TABLE Trouble Code 41 GEAR ERROR HYDRAULIC FEHLER
          • F2:TROUBLE CODE TABLE Trouble Code 42 PRESS. REGULATOR SOL. SHORT CIRCUIT
          • F2:TROUBLE CODE TABLE Trouble Code 47 DOWN SHIFT PROTECTION
          • F2:TROUBLE CODE TABLE Trouble Code 48 BATTERY VOLTAGE LOW
          • F2:TROUBLE CODE TABLE Trouble Code 49 BATTERY VOLTAGE HIGH
          • F2:TROUBLE CODE TABLE Trouble Code 75 TORQUE CONTROL VOLTAGE LOW
          • F2:TROUBLE CODE TABLE Trouble Code 76 INCORRECT ENGINE TPS LOAD SIGNAL
          • F2:TROUBLE CODE TABLE Trouble Code 78 AT SHIFT TIME TOO LONG
          • Quick Check F0:DATA LIST No.01 PRESS. REG. SOL.
          • Quick Check F0:DATA LIST No.02 CALCULAT. PRESS.
          • Quick Check F0:DATA LIST No.06 BRAKE SWITCH
          • Quick Check F0:DATA LIST No.10 ACTUAL GEAR
          • Quick Check F0:DATA LIST No.15 TPS SIGNAL
          • Quick Check F0:DATA LIST No.17 TPS LOAD SIGNAL
          • Quick Check F0:DATA LIST No.19 COOLANT TEMP.SW.
          • Quick Check F0:DATA LIST No.20 WINTER SW. (-D-)
          • Quick Check F0:DATA LIST No.21 WINTER LED
          • Quick Check F0:DATA LIST No.22 PROGRAM switch
          • Quick Check F0:DATA LIST No.23 ECON./SPORT IND.
          • Quick Check F0:DATA LIST No.24 CRUISE CONTR. SW
          • Quick Check F0:DATA LIST No.25 A/C CUTOFF RELAY
          • Quick Check F0:DATA LIST No.26 TORQUE CONTROL
      • Other Information
        • Introduction
        • The Checking System
        • General Instructions/Safety Measures
        • Differences Between MY'92 and MY'93 1/2
        • Checking Equipment
        • Abbreviations, Definitions
        • Fluid Level, Check
        • Fluid Pressure, Check
        • Solenoid Valves, Clutches, Brakes, Overrunning Clutches AF 13
        • Solenoid Valves, Clutches, Brakes, Overrunning Clutches AF 14/20/22
        • System Checking with TECH 1
        • AF 13/14/20/22 - Introduction
        • AF 13/14/20/22 - Survey of Systems Table
        • AF 13/14/20/22 - Diagnosis
        • AF 13/14/20/22 - General Safety Measures and Repair Instructions
        • AF 13/14/20/22 -Survey of Vehicles
      • Technical Service Bulletins
        • Poor Operation, Incorrect Operation
          • Operating Temperature Program
        • Cold Driveability
          • Operating Temperature Program
        • Overheating
          • Automatic Transmission AF 14/20
        • Surge, Miss, Chuggle
          • Operating Temperature Program
      • Schematic and Routing Diagrams
        • Block Diagram, AF 14/20
        • Block Diagram, AF 22
        • Excerpt from Circuit Diagram AF 13/14/20 (Astra-F as of Model Year 1992 1/2)
      • Torque Converter
        • Diagnostic Information and Procedures
          • Diagnostic Procedures
            • F2:TROUBLE CODE TABLE Trouble Code 29 TCC SOLENOID VOLTAGE LOW
            • F2:TROUBLE CODE TABLE Trouble Code 36 TCC SOLENOID VOLTAGE HIGH
            • Quick Check F0:DATA LIST No.05 TCC SOLENOID
      • Wiring Harness
        • Diagnostic Information and Procedures
          • Diagnostic Procedures
            • Wiring Harness Plug Connections- Astra-F
      • Kickdown Mechanism
        • Diagnostic Information and Procedures
          • Diagnostic Procedures
            • F2:TROUBLE CODE TABLE Trouble Code 77 KICKDOWN SWITCH VOLTAGE LOW
            • Quick Check F0:DATA LIST No.16 KICKDOWN SWITCH
      • Governor
        • Component Locator
          • Terminal Assignment of Transmission Control Unit Wiring Harness Plug
        • Diagnostic Information and Procedures
          • Diagnostic Procedures
            • F6:ECU RESET 01 - SELECT MODE F6:ECU RESET TC SIGNAL STATUS
            • Terminal Assignment of Transmission Control Unit Wiring Harness Plug
      • Valve Body
        • Diagnostic Information and Procedures
          • Diagnostic Procedures
            • F2:TROUBLE CODE TABLE Trouble Code 17 SOLENOID 1-2/3-4 VOLTAGE LOW
            • F2:TROUBLE CODE TABLE Trouble Code 25 SOLENOID 1-2/3-4 VOLTAGE HIGH
            • F2:TROUBLE CODE TABLE Trouble Code 26 SOLENOID 2-3 VOLTAGE LOW
            • F2:TROUBLE CODE TABLE Trouble Code 28 SOLENOID 2-3 VOLTAGE HIGH
            • Quick Check F0:DATA LIST No.03 SOLENOID 1-2/3-4
            • Quick Check F0:DATA LIST No.04 SOLENOID 2-3
      • Selector Lever
        • Diagnostic Information and Procedures
          • Diagnostic Procedures
            • F2:TROUBLE CODE TABLE Trouble Code 56 SELECTOR SWITCH WRONG SIGNAL
            • Quick Check F0:DATA LIST No.09 SELECTOR POS.
            • Quick Check F0:DATA LIST No.11 SELECTOR TER. A
            • Quick Check F0:DATA LIST No.12 SELECTOR TER. B
            • Quick Check F0:DATA LIST No.13 SELECTOR TER. C
            • Quick Check F0:DATA LIST No.14 SELECTOR TER. D
      • Fluid Temperature Sensor
        • Diagnostic Information and Procedures
          • Diagnostic Procedures
            • F2:TROUBLE CODE TABLE Trouble Code 66 AT OIL TEMP. SENSOR VOLTAGE HIGH
            • Quick Check F0:DATA LIST No.18 TRANSM.OIL TEMP.
      • Wheel Speed Sensor
        • Diagnostic Information and Procedures
          • Diagnostic Procedures
            • F2:TROUBLE CODE TABLE Trouble Code 31 NO ENGINE RPM SIGNAL
            • F2:TROUBLE CODE TABLE Trouble Code 38 NO TRANSMISSION INPUT RPM SIGNAL
            • F2:TROUBLE CODE TABLE Trouble Code 39 NO TRANSMISSION OUTPUT RPM SIGNAL
            • Quick Check F0:DATA LIST No.07 AT INPUT SPEED
            • Quick Check F0:DATA LIST No.08 AT OUTPUT SPEED
            • Quick Check F0:DATA LIST No.27 ENGINE SPEED
• L Fuel and Exhaust System
  • Technical Service Bulletins
    • Excessive, Indifferent Play
      • Fuel system - Contamination of engine components with fuel
    • Leaks
      • Fuel system - Contamination of engine components with fuel
  • Fuel System
    • Active Carbon Canister
      • Repair Instructions
        • Active Carbon Canister for Evaporation Control System, Replace
      • Specifications
    • Electric Fuel Pump
      • Repair Instructions
        • Electric Fuel Pump, Replace
        • Bracket with Fuel Pump, Diaphragm Damper and Filter, Remove and Install
        • Electric Fuel Pump, Replace
      • Specifications
      • Special Tools and Equipment
        • Special Service Tools
    • Fuel Filler Pipe
      • Repair Instructions
        • Fuel Filler Neck with "Anti-Runout" Valve, Remove and Install
        • "Anti-Runout" Valve, Check Function
      • Description and Operation
        • "Anti-Runout" Valve, Check Function
      • Specifications
    • Fine Fuel Filter
      • Repair Instructions
        • Fuel Screen of Mechanical Fuel Pump, Replace
        • Fine Fuel Filter, Replace
        • Fuel Filter Element, Replace (Only 15 DTR and 16 DA)
        • Single Box Filter, Remove and Reinstall (Only 15 DTR and 16 DA)
        • Single Box Filter, Drain Water (Only 15 DTR and 16 DA)
        • Fuel Filter, Replace
        • Bracket with Fuel Pump, Diaphragm Damper and Filter, Remove and Install
      • Specifications
      • Special Tools and Equipment
        • Special Service Tools
    • Fuel Filter Heating
      • Repair Instructions
        • Fuel Filter Element, Replace (Only 15 DTR and 16 DA)
        • Fuel Filter Heating, Replace (Only 15 DTR)
    • Fuel Lines
      • Repair Instructions
        • Fuel Screen of Mechanical Fuel Pump, Replace
        • Bracket with Fuel Pump, Diaphragm Damper and Filter, Remove and Install
      • Specifications
    • Fuel Gauge
      • Repair Instructions
        • Fuel Tank Sensor, Replace
      • Specifications
    • Fuel Tank
      • Repair Instructions
        • Fuel Tank, Remove and Install
        • "Anti-Runout" Valve, Check Function
      • Description and Operation
        • "Anti-Runout" Valve, Check Function
      • Specifications
    • Diaphragm Damper
      • Repair Instructions
        • Diaphragm Damper, Replace
        • Bracket with Fuel Pump, Diaphragm Damper and Filter, Remove and Install
  • Secondary air injection
    • Technical Service Bulletins
      • Inoperative - Totally, Partially
        • Installation of air duct hoses in the secondary air system is faulty
• M Steering
  • Steering Linkage
    • Repair Instructions
      • Steering, Adjust
      • Tie Rod, Replace One
      • Tie Rod End, Replace One
      • Operations on Steering, Vehicles with Airbag
    • Component Locator
      • Illustrations
    • Specifications
      • Technical Data
    • Special Tools and Equipment
      • Special Service Tools
    • Other Information
      • Illustrations
    • Technical Information
      • 1995
        • Operations on Steering, Vehicles with Airbag
  • Steering Gear
    • Repair Instructions
      • Steering, Position Straight Ahead
      • Steering Gear, Remove and Install
      • Steering Gear, Overhaul
      • Bellows on Steering Gear, Replace Both
      • Steering Gear, Seal (steering gear installed)
      • Bellows on Steering Gear, Replace Both (steering gear removed)
      • Operations on Steering, Vehicles with Airbag
    • Component Locator
      • Illustrations
    • Specifications
      • Technical Data
    • Special Tools and Equipment
      • Special Service Tools
    • Other Information
      • Illustrations
    • Technical Information
      • 1995
        • Operations on Steering, Vehicles with Airbag
  • Steering Wheel - Steering Column
    • Repair Instructions
      • Steering Column Assembly, Remove and Install
      • Steering Column Assembly, Disassemble and Reassemble
      • Steering Column Assembly, Disassemble and Reassemble
      • Steering Wheel and/or Slip Ring, Replace
      • Upper Steering Spindle Ball Bearing, Replace
      • Upper Steering Spindle, Replace
      • Steering Column, Replace
      • Operations on Steering, Vehicles with Airbag
    • Component Locator
      • Illustrations
    • Specifications
      • Technical Data
    • Special Tools and Equipment
      • Special Service Tools
    • Other Information
      • Illustrations
    • Technical Information
      • 1995
        • Operations on Steering, Vehicles with Airbag
  • Steering Coupling
    • Repair Instructions
      • Steering Coupling, Replace
    • Component Locator
      • Illustrations
    • Specifications
      • Technical Data
    • Special Tools and Equipment
      • Special Service Tools
    • Other Information
      • Illustrations
  • Steering Damper
    • Repair Instructions
      • Steering Damper, Replace
    • Component Locator
      • Illustrations
    • Specifications
      • Technical Data
    • Special Tools and Equipment
      • Special Service Tools
    • Other Information
      • Illustrations
  • Power Steering
    • Repair Instructions
      • Fluid Pressure, Check
      • Fluid Pressure Spec. for Power Steering
      • Power Steering Noise (ZF only)
    • Other Information
      • Power Steering (General)
      • Fluid Pressure Spec. for Power Steering
    • Technical Information
      • 1996
        • Fluid Pressure Spec. for Power Steering
      • 1994
        • Power Steering Noise (ZF only)
    • Pressure Lines
      • Repair Instructions
        • Hydraulic Lines, Replace
      • Specifications
        • Technical Data
      • Special Tools and Equipment
        • Special Service Tools
    • Hydraulic Pump
      • Repair Instructions
        • V-Belt for Fluid Pump, Replace
        • Fluid Pump, Remove and Install
        • Ribbed V-belt Tension, Check and Adjust
      • Specifications
        • Technical Data
      • Special Tools and Equipment
        • Special Service Tools
    • Oil Reservoir
      • Repair Instructions
        • Fluid Reservoir, Remove and Install
      • Specifications
        • Technical Data
• N Electrical Equipment and Instruments
  • Repair Instructions
    • Voltage Converter, Replace (Sweden Vehicles)
  • Specifications
    • Technical Data
  • Special Tools and Equipment
    • Special Service Tools
  • Warnings, Disclaimers, Safety
    • Circuit Diagrams
  • Technical Service Bulletins
    • Abrasion, Wear
      • Interior Trim - Painted interior trim surfaces damaged by air refreshers
    • Inoperative - Totally, Partially
      • Alternator - Defect
    • Poor Operation, Incorrect Operation
      • Interior Trim - Painted interior trim surfaces damaged by air refreshers
      • Alternator - Defect
    • Poor Finish
      • Interior Trim - Painted interior trim surfaces damaged by air refreshers
  • Schematic and Routing Diagrams
    • Circuit Diagrams
  • Battery
    • Technical Service Bulletins
      • Inoperative - Totally, Partially
        • Alternator - Defect
      • Poor Operation, Incorrect Operation
        • Battery - Battery leaky
        • Alternator - Defect
      • No Start
        • Battery Charging and Discharging - Stall Current Check
      • Leaks
        • Battery - Battery leaky
  • Board Computer
    • Repair Instructions
      • Board Computer System, Check
      • Board Computer, Calibrate
    • Other Information
      • Board Computer System, Check
  • Check control
    • Repair Instructions
      • Fuel Flow Meter, Replace
    • Display Unit
      • Repair Instructions
        • Check Control Display Unit, Replace
    • Fault Signal Lamp
      • Repair Instructions
        • Fault Indicator Lamp (Check Control), Replace
        • Check Control Fault Signal Lamp, Replace
    • Sensors
      • Repair Instructions
        • Bulb Sensor (Check Control), Replace
    • Control Unit
      • Repair Instructions
        • Check - Control Control Unit, Replace
  • Electrical Window Winders
    • Diagnostic Information and Procedures
      • Miscellaneous
        • Introduction
        • Function Check
        • Function Standby
        • Automatic Operation
        • Pinch Guard
        • Child Safety Catch
        • Actuation from Outside (Actuation via Door Lock)
        • Programming of Window Winder Electronics
        • Test Connection
        • Instructions for Test Programs
    • Control Switch
      • Repair Instructions
        • Switch - Electric Window Winders, Replace
    • Motor
      • Repair Instructions
        • Motor - Electric Window Winder, Replace
  • Instruments, Telltales
    • Tachometer
      • Repair Instructions
        • Tachometer, Replace
    • Distance Recorder
      • Repair Instructions
        • Distance Recorder for Diesel Vehicles (Stamp), Replace
    • Temperature Gauge
      • Repair Instructions
        • Temperature Gauge, Replace
        • Temperature Gauge Sensor, Replace
        • Temperature Gauge/Fuel Gauge, Replace
    • Instrument Lighting
      • Repair Instructions
        • Switch - Instrument Illumination, Replace
        • Instrument Panel Lamp, Replace
        • Display Lamp (LCD Instrument Assembly), Replace
        • Instrument Illumination on LCD Instrument Assembly, Replace
    • Fuel Gauge
      • Repair Instructions
        • Fuel Gauge, Replace
        • Temperature Gauge/Fuel Gauge, Replace
        • Econometer, Replace
    • Printed Circuit
      • Repair Instructions
        • Printed Circuit Board, Replace
    • Voltage Stabilizer
      • Repair Instructions
        • Voltage Stabilizer, Replace
    • Speedometer
      • Repair Instructions
        • Speedometer, Replace
        • Speedometer Cable, Replace
        • Odometer Frequency Sensor, Replace
    • Clock
      • Repair Instructions
        • Clock, Replace
        • Clock, Service Install
    • Cigarette Lighter
      • Repair Instructions
        • Cigarette Lighter, Replace
        • Cigarette Lighter with Lamp and Ashtray Lamp, Service Install
  • Wiring Harnesses
    • Repair Instructions
      • Wiring Harness - Front, Replace
      • Wiring Harness - Instrument Panel, Replace
      • Wiring Harness - Central Door Locking System, Electric Window Operation and Electric Mirror Adjustment, Replace.
      • Wiring Harness - Door, Replace
      • Wiring Harness - Rear, Replace
      • Wiring Harness - Tail Gate, Replace
      • Wiring Harness - Trailer Hitch, Replace
      • Wiring Harness - Seat Heating, Replace
      • Wiring Harness - Hydraulic Pump, Replace
    • Diagnostic Information and Procedures
      • Diagnostic Procedures
        • Wiring Harness Routing, Astra-F - AF 13/14/20
    • Technical Service Bulletins
      • Inoperative - Totally, Partially
        • Cable damages - Marten bite attacks
      • Loose, Missing, Broken
        • Cable damages - Marten bite attacks
    • Schematic and Routing Diagrams
      • Wiring Harness - Front, Replace
      • Wiring Harness - Instrument Panel, Replace
      • Wiring Harness - Central Door Locking System, Electric Window Operation and Electric Mirror Adjustment, Replace.
      • Wiring Harness - Door, Replace
      • Wiring Harness - Rear, Replace
      • Wiring Harness - Tail Gate, Replace
      • Wiring Harness - Trailer Hitch, Replace
      • Wiring Harness - Seat Heating, Replace
      • Wiring Harness - Hydraulic Pump, Replace
  • Radio Interference Suppression
    • Repair Instructions
      • Interference Suppression Equipment for MW and FM Reception, Install
  • Switches, Control Unit, Relays, Ignition Lock
    • Repair Instructions
      • Switch - Folding Roof Control, Replace
      • Switch - Starting and Reversing Lamps, Replace
    • Other Information
      • Operation Numbers
    • Technical Information
      • 1996
        • Operation Numbers
    • Flasher Unit
      • Repair Instructions
        • Delay Relay - Windscreen Wash/Wipe System, Relay Heated Rear Screen, Relay - Fog Lamps or Relay - Flasher Unit, Replace
    • Steering and Ignition Lock
      • Repair Instructions
        • Steering and Ignition Lock, Replace Completely
        • Lock Cylinder - Steering and Ignition Lock, Replace
        • Contact Part - Steering and Ignition Lock, Replace
      • Technical Information
    • Switches, RON Coding Plug
      • Repair Instructions
        • Switch for Headlamp Range Control, Replace
        • Switch - Reversing Lamps, Replace
        • Switch - Brake Lamps, Replace
        • Switch - Parking Brake Telltale, Replace
    • Headlamp "ON" Warning
      • Repair Instructions
        • Switch - Lamps and Interior Lamp, Replace
        • Relay - Board Computer, Relay - Rear Screen Wiper, Relay - Daytime Driving Lamps, Relay - Lamp Cut-Out (Sweden Vehicles) or Rela
    • Signal Switch
      • Repair Instructions
        • Switch - Signal, Replace
    • Hazard Warning Switch
      • Repair Instructions
        • Switch - Hazard Warning Lamps, Replace
  • Headlamps, Lamps and Horn
    • Turn Signal Lamps
      • Repair Instructions
        • Turn Signal Lamp (Front), Replace
    • Luggage Compartment Lamp
      • Repair Instructions
        • Luggage Compartment Lamp,Service Install
    • Bulbs
      • Repair Instructions
        • Headlamps, High and Low Beam, Adjust Both
        • Rear Lamp, Replace
    • Glove Box Lamp
      • Repair Instructions
        • Glove Compartment Lamp, Service Install
    • Rear Lamp
      • Repair Instructions
        • Rear Lamp, Replace
    • Interior Lamp
      • Repair Instructions
        • Switch - Lamps and Interior Lamp, Replace
    • Engine Compartment Lamp
      • Repair Instructions
        • Engine Compartment Lamp, Service Install
    • Servo Motor Headlamp Range Control
      • Repair Instructions
        • Servo Motor for Headlamp Range Control, Replace
  • Windscreen Wash/Wipe System, Heated Screen
    • Technical Service Bulletins
      • Inoperative - Totally, Partially
        • Washer system, pump - Without function
    • Rear Screen Wash/Wipe System
      • Repair Instructions
        • Relay - Board Computer, Relay - Rear Screen Wiper, Relay - Daytime Driving Lamps, Relay - Lamp Cut-Out (Sweden Vehicles) or Rela
        • Motor - Rear Screen Wiper, Replace
        • Pump - Rear Screen Wash/Wipe System, Replace
        • Pump for Wash/Wipe System (Front And Rear Screen), Replace
        • Spray Nozzle (Rear Screen), Adjust
    • Headlamp Wash/Wipe System
      • Repair Instructions
        • Delay Relay - Headlamp Washer System, Replace
        • Electric High-Pressure Pump - Headlamp Washer System, Replace
        • Spray Nozzle (Headlamp), Adjust
        • Bumper Guard with Spray Nozzle, Replace
  • Central Door Locking System
    • Repair Instructions
      • Wiring Harness - Central Door Locking System, Electric Window Operation and Electric Mirror Adjustment, Replace.
    • Diagnostic Information and Procedures
      • Miscellaneous
        • Introduction
        • Function Check
        • Central Door Locking System with Anti-theft Device
        • Central Locking and Unlocking
        • Anti-theft Device
        • Test Connection
        • Instructions for Test Programs
    • Other Information
      • Layout of Central Door Locking
    • Schematic and Routing Diagrams
      • Wiring Harness - Central Door Locking System, Electric Window Operation and Electric Mirror Adjustment, Replace.
    • Switch
      • Repair Instructions
        • Switch for Central Door Locking System, Replace
    • Servo
      • Repair Instructions
        • Servo Motor for Central Door Locking System, Replace (Passenger Door and Rear Doors)
      • Diagnostic Information and Procedures
        • Miscellaneous
          • Overheating Cutout
          • Servo Motors, Adjust
    • Control Unit with Crash Sensor
      • Repair Instructions
        • Control Unit for Central Door Locking System, Replace
      • Diagnostic Information and Procedures
        • Miscellaneous
          • Crash Sensor, Delay Switch
• R Accessories
  • Technical Service Bulletins
    • Poor Operation, Incorrect Operation
      • Installation of Accessories in Vehicles with Co-driver Airbag
    • Loose, Missing, Broken
      • Installation of Accessories in Vehicles with Co-driver Airbag
  • Trailer Hitch
    • Repair Instructions
      • Wiring Harness - Trailer Hitch, Replace
      • General Instructions for Service Installation of Accessories
      • Trailer Hitch, Service Install
    • Specifications
      • Technical Data Recommended Torque Values
    • Other Information
      • General Instructions for Service Installation of Accessories
    • Schematic and Routing Diagrams
      • Wiring Harness - Trailer Hitch, Replace
  • Antenna
    • Repair Instructions
      • General Instructions for Service Installation of Accessories
      • Rod Antenna, Service Install
      • Automatic Antenna, Service Install
    • Other Information
      • General Instructions for Service Installation of Accessories
  • Outside Rear View Mirror
    • Repair Instructions
      • General Instructions for Service Installation of Accessories
      • Outside Rear View Mirror - Electrically Operated and Heated, Replace
      • Outside Rear View Mirror - Adjustable from Inside (Manual), Replace
      • Switch - Mirror Actuation, Replace
      • Mirror Glass, Replace
      • Mirror Motor, Replace
    • Other Information
      • General Instructions for Service Installation of Accessories
  • Radio
    • Repair Instructions
      • Radio, Service Install
      • Equalizer, Service Install
      • Loudspeakers - Front (Two) in Instrument Panel, Install
      • Loudspeakers - Rear (Two), Install
      • Speaker Control, Service Install Up to MY'89:
    • Other Information
      • Radio SC 303, as of Serial No. GM......300010.
    • Technical Information
      • 1989
        • Radio SC 303, as of Serial No. GM......300010.
  • Roof Luggage Carrier (Railing)
    • Repair Instructions
      • General Instructions for Service Installation of Accessories
      • Roof Luggage Carrier (Railing), Service Install
    • Special Tools and Equipment
      • Secial Service Tools
    • Other Information
      • General Instructions for Service Installation of Accessories
  • Additional Lighting
    • Repair Instructions
      • Fog Lamps, Service Install (Not GSi/GTE) Up to Model Year 1989:
      • Fog Lamps, Service Install (not GSi/GTE) As of Model Year 1989:
      • Fog Lamps, Service Install (GSi/GTE only)
      • Switch - Fog Lamps and Rear Fog Lamps, Replace
  • Rear Fog Lamp
    • Repair Instructions
      • Rear Fog Lamps, Service Install
      • Rear Fog Lamps, Service Install (only on GSi/GTE)
      • Switch - Fog Lamps and Rear Fog Lamps, Replace