vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

CAV (Lucas) Injection Pump, Check Adjustment (17 D) > < Distributor Injection Pump, Replace (16 DA, 17 D)

Bosch Distributor Injection Pump, Check Adjustment (16 DA, 17 D)

 

 

Remove clutch housing cover.

 

Turn crankshaft in direction of rotation of engine until notch of "TDC" mark is approx. 5 cm/2 in. before tip of pointer.

 

Remove central plug.

Object Number: 2374570  Size: DEFAULT

 

 

Insert Measuring Device KM - 226-A with copper seal ring and dial gauge and loosely tighten.

 

Set dial gauge to "0".

 

Turn crankshaft further until notch of "TDC" mark and tip of pointer align.

 

Read off measured value.

 

 

Object Number: 2374571  Size: DEFAULT

 

 

If prescribed value is not achieved, correct adjustment.

To do this, remove toothed belt covering.

 

Loosen bolts on drive gear.

 

 

Object Number: 2374572  Size: DEFAULT

 

 

Correct pump adjustment with KM-541.

 

Re-check adjustment.

 

Turn crankshaft back approx. 90°. Align "TDC" markings.

Read off measured value.

 

Tighten pump gear bolts. Install toothed belt covering.

Remove dial gauge and measuring device. Install central plug with new seal ring.

Install clutch housing cover.

 

 

Object Number: 2374573  Size: DEFAULT

 

 

Adjust upper and lower idling speed (Bosch injection pump).

 

For adjusting values see "Technical Data".

 

 

Vehicles with manual transmission:

Lower idling speed - lower arrow.

Upper idling speed - upper arrow.

 

 

Object Number: 2379968  Size: DEFAULT

 

 

 

Vehicles with automatic transmission

Lower idling speed - lower arrow.

Upper idling speed - upper arrow.

 

 

Object Number: 2379969  Size: DEFAULT

 

 


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CAV (Lucas) Injection Pump, Check Adjustment (17 D) > < Distributor Injection Pump, Replace (16 DA, 17 D)