vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Crankshaft Front Seal Ring, (Oil Pump Housing), Replace > < Gasket between Intake Manifold and Cylinder Head, Replace

Crankshaft Rear Seal Ring, Replace

 

Remove

 

Remove clutch and thrust bearing.

See corresponding operation in group K.

 

Remove flywheel.

See corresponding operation.

 

Remove guide sleeve for thrust bearing (arrows).

Object Number: 2379439  Size: DEFAULT

 

 

Insert Remover Hook KM-665 between seal lip and crankshaft bearing journal.

Object Number: 2374013  Size: DEFAULT

 

 

Insert Support KM-469-4 into Lever KM-469-13-A as shown in illustration and lock with Pin KM-328-8.

Object Number: 2374014  Size: DEFAULT

 

 

Insert Lever and Support into borehole in crankshaft bearing journal, lift Remover Hook and fasten it in long slot of Lever.

Pull out seal ring in direction of arrow.

Object Number: 2374015  Size: DEFAULT

 

 

Install

 

Drill Hex Bolt KM-469-12-A approx 5 mm/0.2" deeper using 14 mm/0.55" drill or use KM-469-12-B.

 

Insert locating pin from KM-511-11 into retaining borehole of thrust bearing guide sleeve and fasten to transmission casing.

Object Number: 2379440  Size: DEFAULT

 

 

Coat sealing lip of new shaft seal ring with protective grease Catalogue No. 19 48 814 (90 001 804).

 

Press Installer KM-635-2 into sealing ring.

Object Number: 2374016  Size: DEFAULT

 

 

Place Protective Sleeve KM-635-1 with crankshaft seal ring on crankshaft bearing journal.

Insert Installer KM-635-2 and press shaft seal ring into engine block until flush using Hex Bolt KM-469-12-A/B.

Object Number: 2374017  Size: DEFAULT

 

 

Insert new shaft seal ring into guide sleeve for thrust bearing and rubber O-ring into transmission casing.

See corresponding operation in group K.

 

Further installation is in reverse order.

Object Number: 2374334  Size: DEFAULT

 

 

 


Related Literature Units
-
-
-

Crankshaft Front Seal Ring, (Oil Pump Housing), Replace > < Gasket between Intake Manifold and Cylinder Head, Replace