Astra
Recommended Torque Values (OHC Petrol Engines)
Nm (kpm)
Drive pulley to crankshaft 60(6.0)1) 60(6.0)1) 60(6.0)1) 2) Con-rod cover to con-rod 3) 3) 45(4.5) 35(3.5)4) Crankshaft bearing to cylinder block 50(5.0)4) 50(5.0)4) 50(5.0)5) 50(5.0)5) Crankshaft V-belt to crankshaft 6) 6) 20(2.0) 25(2.5) Vibration damper to crankshaft - - 20(2.0) 20(2.0) Flywheel to crankshaft 60(6.0)1) 35(3.5)7) 50(5.0)8) 65(6.5)7)9) Toothed belt toothed gear to crankshaft - - 130 (13.0)5) 130 (13.0)5) Sprocket wheel to camshaft 45(4.5) 45(4.5) 45(4.5) 45(4.5) Cylinder head to cylinder block 25(2.5)10) 25(2.5)10) 25(2.5)11) 25(2.5)11)
1) Bolt must be recut and screwed in with Locking Compound 15 03165 (0 093 736) before reusing. 2) On transverse mounted engines 60 Nm. On longitudinal mounted engines 65 Nm + 30 to 45°. 3) Tighten bolt (length of thread 15 mm) to 28 Nm. tighten bolt (length of thread 40 mm) to 25 Nm + 30°. 4) Then tighten a further 45° to 60°. 5) Then tighten a further 40° to 60°. 6) Tighten bolt (length of thread 23 mm) to 55 Nm. tighten bolt (length of thread 30 mm) to 55 Nm + 45 to 60°. 7) Then tighten a further 30° to 45°. 8) Then tighten a further 25° to 35°. 9) Bolts are to be inserted with Locking Compound 15 03 165 (0 093 736). 10) Tighten in four stages - 25 Nm + 60° + 60° + 30°. After test drive tighten a further + 30°. 11) Tighten in four stages - 25 Nm + 60° + 60° + 60°. After test drive tighten a further + 30°.
Recommended Torque Values (OHC Petrol Engines)
Nm (kpm)
Starter to cylinder block 25(2.5) 25(2.5) 45(4.5) 45(4.5) Intake manifold to cylinder head 20(2.0) 20(2.0) 22(2.2) 22(2.2) Carburettor to intake manifold 20(2.0) 20(2.0) 15(1.5) 15(1.5) Spark plugs 20(2.0) 20(2.0) 20(2.0) 20(2.0) Engine suspension right bracket to cylinder block 50(5.0) 50(5.0) 50(5.0) 50(5.0) Engine suspension right bracket to damping block 40(4.0) 40(4.0) 40(4.0) 40(4.0) Oil pressure switch to cylinder block 30(3.0) 30(3.0) - - Oil pressure switch to oil pump - - 30(3.0) 30(3.0) Thermostat housing to cylinder head 10(1.0) 10(1.0) 15(1.5) 15(1.5) Temperature sensor in thermostat housing 10(1.0) 10(1.0) 8(0.8) 8(0.8) Oil drain plug 45(4.5) 45(4.5) 45(4.5) 45(4.5) Rear left and right engine suspension 40(4.0) 40(4.0) 40(4.0) 40(4.0) Front left and right engine suspension 40(4.0) 40(4.0) 40(4.0) 40(4.0) Oil pump housing to cylinder block 6(0.6) 6(0.6) 6(0.6) 6(0.6) Closure screw to oil pump pressure valve 30(3.0) 30(3.0) 30(3.0) 30(3.0) Oil filter to engine 15(1.5) 15(1.5) 15(1.5) 15(1.5) Fuel pump to camshaft housing 20(2.0) 20(2.0) 18(1.8) 18(1.8) Water pump to cylinder head/block 8(0.8) 8(0.8) 25(2.5) 25(2.5) Alternator bracket to cylinder block 40(4.0) 40(4.0) 40(4.0) 40(4.0) Oil pan to cylinder block 5(0.5) 5(0.5) 5(0.5)1) 5(0.5)
1) Bolts are to be inserted with Locking Compound 15 03165 (0 093 736).
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