vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Cylinder Head|Specifications > < Valve Stem Seal, Replace

Valve Seat, Cut

 

Remove cylinder head.

See corresponding operation in this group.

 

Remove valve, valve stem seal and valve rotator.

 

Place cylinder head on two wooden blocks.

 

Insert Pilot KM-340-7 into valve guide as far as stop and tension.

Object Number: 2374897  Size: DEFAULT

 

 

Position Valve Seat Cutter KM-340-11 (230) with 45° plane on valve seat - note arrow on tool.

Mount handle and spacer and begin cutting, removing as little material as possible.

Carry out cutting from vertically above, so that seat is concentric with valve guide.

 

Subsequently carry out top correction using 30° Cutter - note arrow.

Use same cutter for intake and exhaust valves.

Object Number: 2374900  Size: DEFAULT

 

 

Position of Intake and Exhaust Valves

 

Note width of valve seats.

 

A = Exhaust valve B = Intake valve

Object Number: 2374110  Size: DEFAULT

 

 

Coat valve seat with finishing paste and insert valve into guide.

Turn valve 1/6 turn, using as little force as possible.

Lift valve and check contact pattern. If valve does not contact properly, slightly re-cut seat.

 

Lap valves.

See corresponding operation in this group.

 

 

Do not re-grind end of valve stem.

 

Mount valve with new valve stem seal.

Install cylinder head.

 

 

 


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Cylinder Head|Specifications > < Valve Stem Seal, Replace