vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Front Member > < Front Frame Side Member, Replace (in Front of Control Arm)

Both Rear Frame Side Members, Rear Sections, Replace

 

Additional to the operation "Both Rear Quarter Panels, Floor and Rear End Panel, Replace".

 

Remove

 

Remove attaching parts.

Separate frame side members in front of spring washer.

Important: Cut offset from luggage compartment floor.

 

Illus. C 6080 shows separation line along luggage compartment floor and frame side member for Models 33, 34, 39, 43, 44, 49.

1   =   Separation line for luggage compartment floor

2   =   Separation line for frame side member (rear spring seat plate)

3   =   Spring seat plate

4   =   Seat belt retaining plate

Object Number: 2377928  Size: DEFAULT

 

 

Illus. shows separation line for frame side members for Models 35, 36, 37, 45, 46, 47

 

Note:

Separation line towards front of vehicle in front of spring washer is not provided for in these models.

 

1   =   Rear frame side member

2   =   Luggage compartment floor

3   =   Crossmember (between both frame side members)

Object Number: 2375916  Size: DEFAULT

 

 

Illus. shows separation line along luggage compartment floor on Models 39, 49

1   =   Approx. 40 mm/1.6 in. in front of front edge of cross- member welding flange (spare wheel housing is also cut)

2   =   Crossmember

 

Part of the body is removed for clearer illustration.

 

X  =   Floor end piece (single replacement if required)

Object Number: 2375917  Size: DEFAULT

 

 

Install Welding Gauge KM-435.

(For instructions see group E)

 

Support vehicle.

Fit frame side member (welding gauge).

 

Install

 

Butt weld member.

 

1   =   Weld on left member (Models 33, 34, 39, 43, 43-B, 44, 49)

X  =   Weld only in cases of severe damage

2   =   Weld on left member (Models 35, 36, 45, 46)

3   =   Spring washer

Object Number: 2375918  Size: DEFAULT

 

 

Fit new part.

Weld in luggage compartment floor.

 

A  =   Models 33, 34, 43, 43-B, 44

X  =   Seat belt retaining plates

 

B  =   Models 39, 49 Fitting floor panel in area of spare wheel housing can be difficult. Overlapping (approx. 20 mm/0.79 in.) of both panels is advisable.

Object Number: 2375919  Size: DEFAULT

 

 

C  =   Models 35, 36, 37, 45, 46, 47

1   =   Rear left frame side member

2   =   Rear right frame side member

3   =   Floor

4   =   Inner wheel housing (indicated)

 

Weld in inner quarter panels and wheel housing.

Weld in lower rear end panel.

Weld in quarter panels.

Object Number: 2378166  Size: DEFAULT

 

 

Illus. shows joint of rear frame side member with floor (left side of vehicle).

Object Number: 2375920  Size: DEFAULT

 

 

Seal all internal and external body seams with filling compound.

Seal rear frame side member hollow spaces with wax.

Spray wheel housings with underseal.

Object Number: 2375921  Size: DEFAULT

 

 


Related Literature Units
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Front Member > < Front Frame Side Member, Replace (in Front of Control Arm)