Both
Rear Frame Side Members, Rear Sections, Replace
Additional
to the operation "Both Rear Quarter Panels, Floor and Rear End Panel,
Replace".
Remove
Remove
attaching parts.
Separate
frame side members in front of spring washer.
Important:
Cut offset from luggage compartment floor.
Illus.
C 6080 shows separation line along luggage compartment floor and frame side
member for Models 33, 34, 39, 43, 44, 49.
1 = Separation line for luggage compartment
floor
2 = Separation line for frame side member (rear
spring seat plate)
3 = Spring seat plate
4 = Seat belt retaining plate
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Illus.
shows separation line for frame side members for Models 35, 36, 37, 45, 46,
47
Note:
Separation
line towards front of vehicle in front of spring washer is not provided for
in these models.
1 = Rear frame side member
2 = Luggage compartment floor
3 = Crossmember (between both frame side
members)
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Illus.
shows separation line along luggage compartment floor on Models 39, 49
1 = Approx. 40 mm/1.6 in. in front of front edge
of cross- member welding flange (spare wheel housing is also cut)
2 = Crossmember
Part
of the body is removed for clearer illustration.
X = Floor end piece (single replacement if
required)
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Install
Welding Gauge KM-435.
(For
instructions see group E)
Support
vehicle.
Fit
frame side member (welding gauge).
Install
Butt
weld member.
1 = Weld on left member (Models 33, 34, 39, 43,
43-B, 44, 49)
X = Weld only in cases of severe damage
2 = Weld on left member (Models 35, 36, 45, 46)
3 = Spring washer
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Fit
new part.
Weld
in luggage compartment floor.
A = Models 33, 34, 43, 43-B, 44
X = Seat belt retaining plates
B = Models 39, 49 Fitting floor panel in area of
spare wheel housing can be difficult. Overlapping (approx. 20 mm/0.79 in.) of
both panels is advisable.
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C = Models 35, 36, 37, 45, 46, 47
1 = Rear left frame side member
2 = Rear right frame side member
3 = Floor
4 = Inner wheel housing (indicated)
Weld
in inner quarter panels and wheel housing.
Weld
in lower rear end panel.
Weld
in quarter panels.
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Illus.
shows joint of rear frame side member with floor (left side of vehicle).
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Seal
all internal and external body seams with filling compound.
Seal
rear frame side member hollow spaces with wax.
Spray
wheel housings with underseal.
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