vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Transmission Shift Linkage > < End Shield, Bearing Rings in End Shield - 4- and 5-Speed Manual Transmission

Synchronizer Rings, Replace

 

These operations are to be carried out with main case installed.

See "Transmission and Differential, Overhaul" for additional information.

 

Remove

 

Loosen screw on shift linkage clamp and separate linkage from transmission.

 

Object Number: 2374271  Size: DEFAULT

 

 

On vehicles with catalytic converter:

Remove pins from universal joint at shift linkage (see illus. P 0064).

 

Object Number: 2419190  Size: DEFAULT

 

 

Unbolt shift mechanism cover from main case and remove.

 

Shift transmission into 2nd gear.

 

Raise vehicle.

 

Drain transmission fluid.

       To do this, unbolt differential cover.

 

Object Number: 2375429  Size: DEFAULT

 

 

F 10 , F 13 and F 16 Manual Transmission

(5-speed manual transmission up to MY 88 ½)

 

Unscrew plug plate from end shield.

 

Unscrew fillister head screw from turbine shaft.

       Beforehand, remove snap ring.

 

       Mark installation position of transmission turbine shaft in gear cluster with paint.

 

Object Number: 2374274  Size: DEFAULT

 

 

Withdraw transmission turbine shaft as far as stop using KM-556-1-A (formerly KM-449-1 in conjunction with Kukko Counterstay 22-1).

       The clutch longitudinal splines are disengaged. For this reason, do not actuate clutch after this point.

Unscrew reversing lamp switch.

 

Object Number: 2374275  Size: DEFAULT

 

 

F 10 , F 13 , F 16 and F 20 Manual Transmission

(5-speed manual transmission as of MY 88 ½)

Unbolt transmission cover from end shield.

 

Unscrew fillister head screw from turbine shaft.

       Beforehand, remove snap ring.

 

       Mark installation position of transmission turbine shaft in gear cluster with paint.

 

 

 

Object Number: 2378935  Size: DEFAULT

Pull out transmission turbine shaft using KM-556-1-A (previously KM - 449 - 1 in conjunction with Kukko Counterstay 22 - 1) and Adapter KM - 556 - 4 as far as stop.

Longitidunal splines for clutch disc become free.

Object Number: 2378932  Size: DEFAULT

 

 

 

 

 


Related Literature Units
-

Transmission Shift Linkage > < End Shield, Bearing Rings in End Shield - 4- and 5-Speed Manual Transmission