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SPECIAL SERVICE TOOLS -
MANUAL TRANSMISSION
KM-113-2 Base
(in conjunction with KM-552, KM-480,
KM-497-A)
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KM-120 Remover/Installer
(in conjunction with KM-451) "F 10"
and "F 13" manual transmission
To draw outer ring of tapered roller bearing
into main case
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KM-160-4 Centering Drift
"F 20" manual transmission
To preassemble the differential
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KM-161-A Bearing Puller
To pull out both inner rings of tapered
roller bearing from differential housing. To do this, use Hook Part 3 and
Thrust Piece Part 4.
To pull synchronizer body for 5th gear from
mainshaft.
Use Hook Part 2.
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KM-263-A (S-1244) Engine Lifter
To suspend engine with engine lifter without
cable by means of shackle with commercially available spring safety hook
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KM-277 (S-1276) Bearing Installer
"F 10" and "F 13" manual
transmission
To press on synchromesh body assemblies of
3rd and 4th gear
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KM-303 (size 94) Seal Remover
"F 10" and "F 13" manual
transmission
When knocking outer ring of tapered roller
bearing out of bearing ring, place seal remover underneath
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KM-304 (size 95) Remover/Installer
To knock outer ring of tapered roller bearing
out of main case in conjunction with KM-451. To do this, place KM-502
underneath
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KM-305 (size 96) Remover/Installer
"F 10 and F 16" manual transmission
To knock outer ring of tapered roller bearing
in and out of main case, bearing flange and bearing ring. In conjunction with
KM-303 and KM-451
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KM-307-B (size 194) Remover Plate
To press off synchromesh bodies of 1st and
2nd gear, as well as gear wheel for 2nd gear. To press drive pinion (driving)
off mainshaft in conjunction with drift
To press main shaft into synchromesh body 3rd
and 4th gear (in conjunction with KM-514 on "F 20" manual
transmission).
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KM-308 (size 203) Remover/Installer Bolts
To drive spring pins into and out of shift
rod and shifting shaft
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KM-311 (size 210) Bearing Installer
"F 10", "F 13" and
"F 16" manual transmission
To press spacer, ball bearing and synchromesh
body onto mainshaft
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KM-328-B Needle Bearing Remover
To knock plugs for shift detent out of end
shield in conjunction with KM-457
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KM-334 (S-1254) Installer Sleeve
To press spacing washer onto mainshaft
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KM-339 (S-1269) Remover/Installer
"F 10 and F 16" manual transmission
To knock intermediate shift lever for shift
mechanism out of rear shift tube with drift
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KM-407-A Installer
"F 16" and "F 20" manual
transmission
To press ball bearing out of gear cluster
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KM-443-A Snap Ring Pliers
To remove both snap rings for securing
mainshaft and turbine shaft
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KM-444-B Holding Fixture
KM-444-2 to hold main case when overhauling
in conjunction with Socket KM-489
KM-444-B comprising KM-444-1 and KM-444-2 to
remove and install manual transmission and differential.
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KM-445 Seal Installer
"F 10" and "F 13" manual
transmission
To press new seal ring into thrust bearing
guide
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KM-446 Seal Installer
"F 10" and "F 13" manual
transmission
To drive both seal rings for turbine shafts
flush into bearing ring and main case
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KM-447 Remover/Installer
"F 10" and "F 13" manual
transmission
To screw in and unscrew bearing ring from
main case
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KM-451 Remover/Installer
To pull out and press in outer ring of
tapered roller bearing in main case, in conjunction with KM-303, KM-304,
KM-305 and KM-502
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KM-453 Bearing Installers
"F 10" and "F 13" manual
transmission
To press both tapered roller bearings onto
differential housing
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KM-454-A Remover/Installer
"F 10" and "F 13" manual
transmission
To drive in and out needle sleeve and seal
rings from bearing ring and main case
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KM-455 Checking Device
"F 10" and "F 13" manual
transmission
To measure slip torque when replacing bearing
ring, differential and main case in conjunction with KM-536
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KM-456 Centre Bolt
"F 10" and "F 13" manual
transmission
To pre-assemble turbine shaft bevel gears and
plate washers
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KM-457-A Remover
To knock out 3 plugs for shift detent from
end shield in conjunction with KM-328-B
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KM-458-A Installing Bolt
"F 10" and "F 13" manual
transmission
To clamp differential housing into vice
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KM-459 Installer
"F 10" and "F 13" manual
transmission
To press speedometer helical drive gear onto
differential housing
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KM-460-A Removing Forks
To knock out both turbine shafts from main
case
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KM-466-A Remover/Installer
"F 16" and "F 20" manual
transmission
To press both gaskets out of bearing and
bearing flange
"F 10" and "F 13" manual
transmission
Use Part 3 to press 5th-speed gear (large)
onto gear cluster
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KM-479-A Remover Plate
"F 10" and "F 13" manual
transmission
To press spacing washer in front of 4th gear
off transmission mainshaft
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KM-489 Support
Support for transmission holder
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KM-502-A Distance Ring
To place underneath when knocking out outer
ring of tapered roller bearing in conjunction with KM-304 and KM-451
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KM-503-A Removing Forks
"F 16" manual transmission (only 18
E engine) (replacement for KM-503)
To knock left hand axle shaft out of main
case
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KM-507-C Ball Joint Remover
To press out swivel joints and tie rod ends
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KM-514 Installer
"F 16" and "F 20" manual
transmission
To press synchromesh body onto mainshaft
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KM-518 Seal Ring Installer
"F 16" and "F 20" manual
transmission
To press gasket into main case
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KM-519 Seal Ring Installer
"F 16" and "F 20" manual
transmission
To press both axle shaft gaskets flush into
bearing ring and bearing flange
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KM-520 Remover/Installer
"F 16" and "F 20" manual
transmission
To screw in and unscrew bearing ring on main
case
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KM-522 Bearing Installers
"F 16" and "F 20" manual
transmission
To press both tapered roller bearings onto
differential housing.
To place underneath when pressing shaft of
reverse idler gear into end shield
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KM-523 Remover/Installer
"F 16" and "F 20" manual
transmission
To drive needle sleeve and roller bushing
into and out of main case
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KM-524-A Installer Bolts
"F 16" and "F 20" manual
transmission
To clamp differential in vice
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KM-525 Installer
"F 16" and "F 20" manual
transmission
To press speedometer helical drive gear onto
differential housing
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KM-526 Clamp Set
To tension clutch assembly with 3 clamps
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KM-527 Adjusting Tool
To adjust shifting mechanism
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MKM-536 Torsiometer
To measure slip torque in conjunction with
KM-455
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KM-552 Installer
To hold end shield and shift cover when
overhauling
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KM-553-A Remover
To pull off 5th-speed gear
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KM-554 Installer
To press on 5th-speed gear and synchromesh
body
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KM-556-1-A Puller
(previously KM-449-A in
conjunction with Kukko Counterstay 22-1)
To remove transmission turbine shaft
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KM-557 Puller Set
"F 13", "F 16" and
"F 20" manual transmission
To pull both gaskets out of ring bearing and
main case Pull outer ring of roller bearing out of main shaft (on "F
20" manual transmission)
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KM-564 Installer
(replacement for KM-449-A and KM-555)
To install transmission turbine shaft
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KM-J-7004 Slide Hammer
To drive new bearing bushing for clutch
release lever into main case with slide hammer and washer
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KM-J-28544 Checking Device
"F 16"- and "F 20" manual
transmission
To measure slip torque when replacing bearing
ring, differential and main case in conjunction with KM-536
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Inner Extractor Counterstay
To pull outer sleeve for mainshaft roller
bearing out of main case
Extractor
To remove spacing washer and 4th speed gear
Inner Extractor
To extract roller bushings supporting
mainshaft from main case in conjunction with Kukko Counterstay 22/1
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commercially available
commercially available
commercially available
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