Vauxhall Workshop Service and Repair Manuals

Slow and Reverse Clutch, Overhaul

Remove snap ring using KM-396.

Remove seat for waved spring "A", waved spring "B" and piston "C".

Note:

Distance ring "D" is present only on old version.

Check inner and outer piston seal ring for wear and damage, if necessary replace.

Note:

Install seal rings so that sealing lips point towards piston head.

Single Parts of Slow and Reverse Clutch

1     Snap ring

2     Clutch housing

3     Outer piston seal ring

4     Inner piston seal ring

5     Slow and reverse clutch piston

6     Waved spring

7     Seat for waved spring

8     Snap ring

9     Snap ring

10     Cushion spring

11     Clutch plates (steel and lined)

12     Backing plate

Check all parts of slow and reverse clutch for wear and damage, if necessary replace by new parts.

Check fluid bore "A" in reverse clutch housing for free passage.

Insert piston in clutch housing while turning, in doing so coat seal rings with transmission fluid.

Insert waved spring and seat for waved spring.

Install snap ring using KM-396.

Input Planetary Gear Train, Overhaul

Measure planetary gear axial play on input planetary carrier assembly using feeler gauge.

Axial play must be between 0.24 and 0.69 mm (0.0094 and 0.027 in.).

Single Parts of Input Planetary Gear Train

1     Bronze washer

2     Input ring gear

3     Friction washer

4     Input planetary carrier assembly

5     Friction washer

6     Input sun gear

7     Input drum

8     Retainer ring (selective)

9     Reaction sun gear

Check all parts of input planetary gear train for wear and damage, if necessary replace.

Reaction Planetary Gear Train, Overhaul

Disassemble reaction planetary gear train - see illus. B 1876.

Measure planetary gear axial play on reaction planetary carrier assembly using feeler gauge.

Axial play must be between 0.24 and 0.69 mm (0.0094 and 0.027 in.).

Single Parts of Reaction Planetary Gear Train

1     Thrust washer for axial play

2     Sprag race assembly

3     Sprag cage assembly

4     Friction washer

5     Reaction planetary carrier assembly

6     Friction washer

7     Axial needle bearing

8     Ring gear

9     Axle drive shaft

Check all parts of reaction planetary gear train for wear and damage, if necessary replace by new parts.

Insert friction washer in reaction planetary carrier assembly using Installation Grease 19 42 530 (90 093 201 Petrolatum).

Insert sprag cage assembly in reaction planetary carrier assembly.

Insert sprag race assembly in reaction planetary carrier assembly by turning right with sprag cage assembly.

Note:

Groove in race assembly must point upwards.

Join together shaft for axle drive and reaction ring gear.

Install axial needle bearing and friction washer in reaction ring gear using Installation Grease 19 42 530 (90 093 201 Petrolatum).

Note:

Black side of axial needle bearing points outwards.

Slide planetary carrier assembly in reaction ring gear.

Install thrust washer for axial play on race assembly for sprag cage assembly using Installation Grease 19 42 530 (90 093 201 Petrolatum).