vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Technical Information > < Bolt Tightening According to Torque or Angle; All Engines

Special Service Tools for OHC and DOHC Engines

 

 

KM Special Tools

 

KM- 128- A                            Belt Tension Gauge

                                               for all engines)

 

To check V-Belt tension

Object Number: 2373851  Size: DEFAULT

 

 

KM-135                                  Adapter for KM-J-5907 or KM-498-A (for all engines)

 

To check engine oil pressure

 

 

Object Number: 2373855  Size: DEFAULT

 

 

KM-194                                  Spark Plug Wrench

(for DOHC engines)

 

To remove and install spark plugs

 

 

Object Number: 2379454  Size: DEFAULT

 

 

KM-210-A                              Steering Wheel Puller

(for DOHC engines)

 

To remove toothed belt drive gear in conjunction with KM-516

 

 

Object Number: 2374378  Size: DEFAULT

 

 

KM - 251 - 01 (S - 1211 )      Remover Plate

(for all engines)

 

To remove water pump drive and impeller

 

 

Object Number: 2374372  Size: DEFAULT

 

 

KM- 253 (S - 1223)                Reamer 0,075 mm/

                                               0.00295 in. oversize

KM- 254 (S- 1224)                 Reamer 0,150 mm/

                                               0.00591 in. oversize

KM-255 (S-1225)                   Reamer 0,250 mm/

                                               0.00984 in. oversize

(for OHV and "1.3" litre OHC  engines)

 

To ream valve guide bore

 

 

Object Number: 2373862  Size: DEFAULT

 

 

KM-258 (S-1231)                   Installer Sleeves

(for all engines)

 

To disassemble and assemble water pump

 

 

Object Number: 2373930  Size: DEFAULT

 

 

KM - 263- A (S- 1244)           Engine Lifter

(for all engines)

 

To suspend engine with engine lifter (no cable on bracket with standard commercially available spring safety hooks.

For DOHC engine use cable from KM- 252-A

 

 

Object Number: 2373865  Size: DEFAULT

 

 

KM- 265 (S- 1250)                 Installer

(for all engines)

 

To assemble water pump

 

 

Object Number: 2373931  Size: DEFAULT

 

 

KM - 302 (SW- 56)                Installer Sleeve

(for all engines)

 

To press seal into water pump housing until firmly seated

 

 

Object Number: 2373820  Size: DEFAULT

 

 

KM-321 -A                             Splined Wrench

(for DOHC engines)

 

To remove and install crankshaft pulley

 

 

Object Number: 2379643  Size: DEFAULT

 

 

KM - 328- 8                           Bolt

(for DOHC engines)

 

To remove the rear crankshaft seal ring in conjunction with KM-469-4, KM-469- 13-A, and KM-665

 

 

Object Number: 2379641  Size: DEFAULT

 

 

KM - 328- 9                           Claws

(for 1.3 and 1.6 litre OHC engines)

 

To remove the needle bearing in conjunction with KM -469-A

 

 

Object Number: 2373932  Size: DEFAULT

 

 

KM- 337 (S- 1297)                 Remover/Installer

(for 1.5 and 1.8 litre OHC petrol engines)

 

To remove and install piston pin in conjunction with KM - 538

 

 

Object Number: 2373897  Size: DEFAULT

 

 

KM-340-1-A                          Valve Cutter Set

 

To cut and rework valve seats

When supplemented by Valve Seal Cutter KM - 340- 26, possibility of extending existing valve seat cutter set KM - 340 -1- A to KM - 340 -1 - B, and therefore valid for all engines.

 

 

Object Number: 2373808  Size: DEFAULT

 

 

KM - 340- 1- B                      Valve Seat Cutter Set

(for all engines)

 

To cut and rework valve seats

 

 

Object Number: 2378776  Size: DEFAULT

 

 

KM - 340 - 7                          Drift

(for DOHC engines)

 

To guide the Valve Seat Cutters KM - 340- 12 and KM-340-26

 

 

Object Number: 2374283  Size: DEFAULT

 

 

KM - 340 -12                         Valve Seat Cutter 30° and 45°

(for DOHC engines)

 

To rework valve seat, intake and exhaust valve in conjunction with KM - 340 - 7

 

 

Object Number: 2378777  Size: DEFAULT

 

 

KM - 340- 23                         Drift

(for 1.6 litre OHC engines)

 

To guide Valve Seat Cutters KM - 340-1

 

 

Object Number: 2374283  Size: DEFAULT

 

 

KM - 340 - 26                        Valve Seat Cutter 60°

(for DOHC engines)

 

To rework valve seats, intake and exhaust in conjunction with KM-340-7

 

 

Object Number: 2379642  Size: DEFAULT

 

 

KM - 348                                Valve spring Compressor

(for all engines)

 

To compress valve springs with cylinder head removed.

For DOHC engines, use Valve Spring Compressor in conjunction with Adapter KM - 653.

 

 

Object Number: 2374370  Size: DEFAULT

 

 

KM - 412                                Engine Overhaul Stand

(for all engines)

 

Mobile stand, can be fixed in any position with required Adapter

 

 

KM - 412- 3                           Adapter

 

To hold 1.3 litre OHC engine in Engine Overhaul Stand KM-412

Object Number: 2374678  Size: DEFAULT

 

 

KM-412-5                              Adapter (engine intake side)

 

To hold the DOHC engine in conjunction with Adapter KM 412- 8 (engine exhaust side) in Engine Overhaul Stand KM-412.

 

 

Object Number: 2376259  Size: DEFAULT

 

 

KM - 412- 7- A                      Adapter

 

To hold 1.2 litre OHV engines in Engine Overhaul Stand KM -412

 

 

Object Number: 2374679  Size: DEFAULT

 

 

KM - 412- 8                           Adapter

 

To hold 1.6 and 1.8 litre OHC engines in Engine Overhaul Stand KM-412

To hold DOHC engines (engine exhaust side) in connection with Adapter KM-412-5 (engine inlet side) in Engine Overhaul Stand KM-412

 

 

Object Number: 2374871  Size: DEFAULT

 

 

KM - 412-10                          Adapter

 

With KM-412

To clamp the engine to Engine Overhaul Stand KM-412.

1,4 ltrs.

 

 

Object Number: 2380684  Size: DEFAULT

 

 

KM - 417                                Installer

(For 1.3 litre OHC engines)

 

To install front crankshaft seal ring into oil pump housing

 

 

Object Number: 2373891  Size: DEFAULT

 

 

KM - 419                                Distance Gauge

(for 1.3/1.4 litre OHC engines)

 

To check protrusion of valve guide after operations on valve seat

 

 

Object Number: 2373893  Size: DEFAULT

 

 

KM - 421- A                           Adjusting Wrench

(for 1.3/1.4 litre OHC engines)

 

To adjust toothed belt tension

 

 

Object Number: 2374677  Size: DEFAULT

 

 

KM - 422                                Installer

(for 1.3, 1.6 litre OHC and DOHC engines)

 

To install seal ring into camshaft carrier

 

 

Object Number: 2373894  Size: DEFAULT

 

 

KM-427 (S-1226)                   Remover/Installer

(for 1.2 litre OHV and 1.3 litre OHC engines)

 

To remove and install piston pin, only part 1, 3 and 5

 

 

Object Number: 2373897  Size: DEFAULT

 

 

KM- 427                                 Remover/Installer

(for DOHC engines)

 

To knock centering sleeves into engine block

 

 

Object Number: 2373897  Size: DEFAULT

 

 

KM-469- A                             Removers/Installers

(for all engines, except DOHC engines)

 

To remove and install crankshaft needle bearing and seal ring (in conjunction with KM-328-9 and KM-511)

 

 

Object Number: 2374034  Size: DEFAULT

 

 

KM - 469 - 4                          Support

(for DOHC engines)

 

To remove the rear crankshaft seal ring conjunction with KM- 328- 8, KM - 469 -1 3 - A and KM - 665

 

 

Object Number: 2379640  Size: DEFAULT

 

 

KM-469-12-B                        Hex Bolt

(for DOHC engines)

 

To install the rear crankshaft seal ring in conjunction with KM-511-11 and KM-635

 

 

Object Number: 2379639  Size: DEFAULT

 

 

KM - 469 -13 - A                   Lever

(for DOHC engines)

 

To remove the rear crankshaft seal ring in conjunction with KM - 328 - 8, KM - 469- 4 and KM - 665

 

 

Object Number: 2379638  Size: DEFAULT

 

 

KM - 470 - A                          Angular Torque Wrench

(for all engines)

 

To tighten cylinder head screws

 

 

Object Number: 2374501  Size: DEFAULT

 

 

KM - 471                                Adapter

(for all engines)

 

To check cooling system under pressure (in conjunction with commercially available tester)

 

 

Object Number: 2374035  Size: DEFAULT

 

 

KM - 498 - A                          Pressure Gauge

(for all engines)

 

Replacement for KM-J-5907

To measure engine oil pressure in conjunction with KM- 135

 

 

Object Number: 2374107  Size: DEFAULT

 

 

KM - 509 - A                          Adjusting Wrench

(for 1.6 litre OHC engines)

 

To adjust toothed belt tension at pump

 

 

Object Number: 2374930  Size: DEFAULT

 

 

KM - 510- A                           Toothed Belt Tension Gauge

(for all OHC engines)

 

To check toothed belt tension

 

 

Object Number: 2374498  Size: DEFAULT

 

 

KM - 511                                Remover/Installer

(for 1.6 litre and 1.8 litre OHC engines)

 

To remove and install crankshaft needle bearing and seal ring in conjunction with KM - 469 - A

 

 

Object Number: 2374282  Size: DEFAULT

 

 

KM - 511-11                          Holder Plate

(for DOHC engines)

 

To install the rear crankshaft seal ring in conjunction with adapted KM - 469 -1 2 - A or KM - 469 -1 2 - B and KM - 635.

 

 

Object Number: 2379639  Size: DEFAULT

 

 

KM-512                                  Distance Gauge

(for 1.6 litre and 1.8 litre OHC engines)

 

To check protrusion of valve guide after operations on valve seat

 

 

Object Number: 2373893  Size: DEFAULT

 

 

KM - 513 - A                          Assembly Sleeves

(for 1.6 litre and 1.8 litre OHC engines)

 

To install crankshaft front seal ring into oil pump housing

 

 

Object Number: 2373891  Size: DEFAULT

 

 

KM-515                                  Reamer Set

(for 1.6, 1.8 litre OHC engines)

 

To ream valve guide bore

 

 

Object Number: 2374502  Size: DEFAULT

 

 

KM-516                                  Puller Screws

(for 1.6, 1.8 litre OHC and DOHC engines)

 

To remove crankshaft toothed belt pulley in conjunction with KM-210-A

 

 

Object Number: 2374284  Size: DEFAULT

 

 

KM - 517                                Locking Device

(for all engines)

 

To lock flywheel

 

 

Object Number: 2374285  Size: DEFAULT

 

 

KM - 526- A                           Clamp Set

(for all engines)

 

To tension clutch assembly using 3 clamps

 

 

Object Number: 2419228  Size: DEFAULT

 

 

KM - 534                                Clutch Guide Bolt

(for 1.6 litre and 1.8 litre OHC engines)

 

To centre clutch disc

 

 

Object Number: 2374503  Size: DEFAULT

 

 

KM - 535                                Installer

(for 1.6 litre and 1.8 litre OHC engines)

 

To drive needle bearing into crankshaft and seal ring onto crankshaft in conjunction with KM-511-9/-10

 

 

Object Number: 2374494  Size: DEFAULT

 

 

KM - 538                                Installer

(for 1.6 litre and 1.8 litre OHC petrol engines)

 

To press in piston pin in conjunction with KM -337- 2/3

 

 

Object Number: 2374495  Size: DEFAULT

 

 

KM-556-1-A                          Counterstay

or                                            (for all OHC and

Kukko 22- 1                           DOHC engines)

 

To pull out drive shaft

(replacement for KM - 449 - A)

 

 

Object Number: 2374907  Size: DEFAULT

 

 

KM - 564                                Installer

replacement for                      (for all OHC and

KM - 449 - A                          DOHC engines)

 

To press in drive shaft

 

 

Object Number: 2374899  Size: DEFAULT

 

 

KM -565                                 Remover/Installer

(for all OHC engines)

 

To remove and install rocker arms and valve play compensators

 

 

Object Number: 2374878  Size: DEFAULT

 

 

KM- 566-1                             Opel Universal Checking Adapter

 

To check LE/LU Jetronic in conjunction with Checking Cable KM - 566- 3

 

 

Object Number: 2376113  Size: DEFAULT

 

 

KM- 566-4                             Checking Cable for LE/LU Jetronic in conjunction with KM-566-1 and MKM-587-A

 

 

Object Number: 2374936  Size: DEFAULT

 

 

MKM - 587 - A                      Multimeter

 

To check LE/LU Jetronic as well as L3 Jetronic

 

 

Object Number: 2375815  Size: DEFAULT

 

 

KM - 602 -1                           Checking Lamp

(all C 13 N engines)

 

To check MULTEC throttle body injection system in conjunction with Diagnostic Key KM-602-2

 

 

Object Number: 2376110  Size: DEFAULT

 

 

KM - 602- 2                           Diagnostic Key

(all C 13 N engines)

 

To check MULTEC TBI in conjunction with Checking Lamp KM-602-1

 

 

Object Number: 2376109  Size: DEFAULT

 

 

MKM - 604 - 18                     Torx Socket E 12

(for DOHC engines)

 

To loosen cylinder head bolts

 

 

Object Number: 2379523  Size: DEFAULT

 

 

MKM - 604 - 21                     Torx Socket E 20

(for DOHC engines)

 

To loosen the retaining bolt for toothed belt drive gear

 

 

Object Number: 2379523  Size: DEFAULT

 

 

KM - 612                                Adjusting Tool

 

To check and adjust V-belt tension on engines with power steering

 

 

Object Number: 2419222  Size: DEFAULT

 

 

KM - 634                                Remover/Installer

 

To remove and install piston pin

(except DOHC engines)

 

 

Object Number: 2378290  Size: DEFAULT

 

 

KM - 635                                Installer

 

To drive in crankshaft rear sealing ring in conjunction with KM - 535

 

 

Object Number: 2377246  Size: DEFAULT

 

 

KM - 637                                Adjusting Wrench

 

To adjust toothed belt tension

(except for DOHC engines)

 

 

Object Number: 2377248  Size: DEFAULT

 

 

KM - 640                                Diagnostic Switch

 

Blink code readout on vehicles with MULTEC TBI as of MY 1987

 

 

Object Number: 2377261  Size: DEFAULT

 

 

KM - 647                                Puller

 

To pull off crankshaft gear on OHC engines

 

 

Object Number: 2378292  Size: DEFAULT

 

 

KM - 652                                Locking Device

 

Replacement for KM-139-A

To lock flywheel

 

 

Object Number: 2378766  Size: DEFAULT

 

 

KM- 653                                 Adapter

(for DOHC engines)

 

To compress valve springs in conjunction with Valve Spring Compressor KM-348

 

 

Object Number: 2378767  Size: DEFAULT

 

 

KM - 662                                Holding Wrench

(for DOHC engines)

 

To counterhold when tightening the toothed belt drive gear in conjunction with 3 retaining bolts for crankshaft belt pulley.

 

 

Object Number: 2379524  Size: DEFAULT

 

 

KM - 663                                Installer

(for DOHC engines)

 

To insert valve stem seal

 

 

Object Number: 2379733  Size: DEFAULT

 

 

KM - 664                                Reamer Set

(for DOHC engines)

 

To ream valve guide bore

 

 

Object Number: 2379525  Size: DEFAULT

 

 

KM - 665                                Remover Hook

(for DOHC engines)

 

To remove the crankshaft rear seal ring in conjunction with KM - 328 - 8, KM - 469 - 4 and KM - 469 -13 - A

 

 

Object Number: 2379526  Size: DEFAULT

 

 

KM - 666                                Adjusting tool

(for DOHC engines)

 

To adjust toothed belt tension

 

 

Object Number: 2379734  Size: DEFAULT

 

 

MKM - 667                            Vacuum Hand Pump

(for 1.5 litre N OHC engines)

 

Hand pump

To check vacuum unit for leaks

(replacement for KM - J - 23994 - C)

 

 

Object Number: 2374872  Size: DEFAULT

 

 

KM - 693                                Installing Sleeves

(for DOHC engines)

 

To install front crankshaft seal ring in connection with Torx bolt and pulley for toothed belt gear

 

 

Object Number: 2373891  Size: DEFAULT

 

 

Other Commercially Available Tools

 

 

17 56 566                               Hose Clamp Pliers

(for all engines)

 

To assemble wire hose clamps

(For suppliers see opposite page)

P & A Department

 

 

17 57 230                               Temperature Gauge

(for all engines)

 

To measure coolant temperature

(For suppliers see opposite page)

 

 

P & A Department

 

 

V-belt Tensioner

 

To tension the V-belt

 

 

The special tools listed here can be ordered from the appropriate supplier when required.

 

 

Piston Ring Expander

 

To expand piston rings

 

 

Piston Ring Pliers

 

To remove and install piston rings

 

 

Coolant System Tester

 

To check coolant system under pressure in conjunction with KM-471

The special tools listed here can be ordered from the appropriate supplier when required.

 

 

Oil Filter Chain Wrench

 

To remove oil filter

 

 

Special Spark Plug Thread Die

 

To ream and re-cut spark plug thread after inserting a screw bushing

 

 

Valve Compressor

 

To remove and install camshaft

The special tools listed here can be ordered from the appropriate supplier when required..

 

 

Spark Plug Cover Remover

 

To pull off spark plug cover

 

Technical Information > < Bolt Tightening According to Torque or Angle; All Engines