vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Damping Bushings of Rear Springs, Replace - Model 71 (Combo) > < Illustration: Rear Axle, Rear Wheel Suspension - Model 71 (Combo) 71) (Combo)

 

Damping Bushings of Rear Axle, Replace - All Models except Combo  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Detach brake lines from brackets on underbody. On vehicles with load-dependent brake proportioning valve: detach spring.  

On vehicles with ABS: clip off cable for ABS sensor and disconnect. Place hydraulic jack centrally under rear axle. Unscrew rear axle fastening on left side, remove fastening bolt. Lower rear axle slightly and insert KM-548-5 in underbody. If necessary, lever slightly on rear axle with screwdriver.  

Object Number: 2386517  Size: DEFAULT

Remove rear axle fastening on right side using hydraulic jack. If necessary, lever slightly on rear axle with screwdriver.  

Cut off approx. 10 mm from the inside of the rubber bushing on both sides (see illus.).  

Object Number: 2386515  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove bushing from rear axle body using KM-548-11 and KM-548-12.  

Object Number: 616201  Size: DEFAULT  Important!   

In doing so, ensure that turning is done only at the hex nut (arrow).  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Object Number: 2386516  Size: DEFAULT

Coat new damping bushing thinly with cleaning liquid before installation. Insert damping bushing using KM-548-13 and KM-548-14.  

Object Number: 616201  Size: DEFAULT  Important!   

Ensure that only the hex nut is turned (arrow) and that collar lies uniformly on rear axle body.  

Object Number: 2382215  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Raise rear axle slightly and insert KM-548-5 on right side (see illus.). Remove and install left damping bushing analogously.  

Object Number: 616195  Size: DEFAULT  Clean   

Clean contact surfaces for collar head screw and collar head nut at vehicle underbody bracket. Ensure that no wax, grease, oil or other lubricants get on the contact surfaces.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Object Number: 2386517  Size: DEFAULT

Fasten rear axle as specified in operation "Rear Axle, Remove and Install", except for operations "Rear Spring, Install" and "Brake System, Bleed".  

If necessary, use screwdriver to correct rear axle for inserting fastening bolts (see illus.).  

Object Number: 2382216  Size: DEFAULT


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Damping Bushings of Rear Springs, Replace - Model 71 (Combo) > < Illustration: Rear Axle, Rear Wheel Suspension - Model 71 (Combo) 71) (Combo)