vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

J472100 Engine Damping Block, Replace (Right) (Y 17 DTL, without AC, LHD) > < J473500 Rear Reaction Member, Replace (Y 17 DTL, without AC, LHD)

J472200 Engine Damping Block, Replace (Left) (Y 17 DTL, without AC, LHD)

Note:   KM-6394 must be used from model year 04 instead of KM-6169-1 .

1. Open bonnet

Object Number: 2410600  Size: DEFAULT

2. Remove coolant compensation tank

  • Detach retaining clip
  • Unclip coolant hoses
  • Set coolant compensation tank to one side

3. Raise vehicle

4. Detach ribbed V-belt cover

  • Remove 3 bolts (1)
  • Remove clip (arrow).

5. Attach KM-6169 (1)

  • Place left of KM-6169 onto front axle body (arrows, illus. I)
    • Note! Guide pin must be seated in bore in front axle body
  • Attach both right holders on the front axle body (arrows, Illus. II).
    • Note! Guide pin must be seated in bore in front axle body (arrow, Illus. III)
  • Tighten bolts
Object Number: 2409770  Size: DEFAULT

6. Install support

  • To KM-6169
    • Adjust bracket (2) for support
  • Screw on nut (1)
Object Number: 2411093  Size: DEFAULT

7. Adjust support

  • Transmission side
    • Note! Turn spindles until the mounts (3) are positioned at the guide journals free of play
  • Engine timing side
    • Insert journal of the support in the bore of the cylinder block without play (arrow)
    • Tighten nuts (1)

8. Lower vehicle

Object Number: 2411094  Size: DEFAULT

9. Remove left engine damping block

  • Remove 2 bolts

10. Remove transmission holder

  • Remove 3 bolts
Object Number: 2411110  Size: DEFAULT

11. Raise vehicle

12. Remove left engine damping block

  • Remove 4 bolts
  • Unclip clutch pressure line (1)
  • Remove left engine damping block

13. Remove transmission holder

14. Remove left engine damping block adapter

  • Remove bolt (1)
Object Number: 2411111  Size: DEFAULT

15. Install left engine damping block adapter

  • Tighten bolt (80 Nm / 59 lbf. ft. + 45° + 15°)

16. Insert transmission holder

17. Install left engine damping block

  • Tighten 4 bolts (25 Nm / 18 lbf. ft.)
    • To side member
    • Clip in clutch pressure line

18. Lower vehicle

19. Install transmission holder

  • Tighten bolts (60 Nm / 44.5 lbf. ft.)

20. Install left engine damping block

  • Tighten 2 bolts (55 Nm / 40.6 lbf. ft.)

21. Attach coolant compensation tank

  • Attach retaining clip
  • Clip in coolant hoses

22. Raise vehicle

23. Detach support

24. Detach KM-6169

25. Detach ribbed V-belt cover

  • Tighten bolts
  • Install clip

26. Lower vehicle

27. Close bonnet

J472100 Engine Damping Block, Replace (Right) (Y 17 DTL, without AC, LHD) > < J473500 Rear Reaction Member, Replace (Y 17 DTL, without AC, LHD)