vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

J472000 Engine Damping Blocks, Replace (Left and Right) (Y 17 DTL, without AC, LHD) > < J472200 Engine Damping Block, Replace (Left) (Y 17 DTL, without AC, LHD)

J472100 Engine Damping Block, Replace (Right) (Y 17 DTL, without AC, LHD)

Note:   KM-6394 must be used from model year 04 instead of KM-6169-1 .

1. Open bonnet

Object Number: 2411064  Size: DEFAULT

2. Remove air cleaner housing (1)

  • Remove wiring harness plug for hot film mass air flow meter (3)
    • Release in direction of arrow
  • Remove air intake hose (4)
    • Loosen clamp (5)
  • Remove bolt (2)
Object Number: 2410600  Size: DEFAULT

3. Raise vehicle

4. Detach ribbed V-belt cover

  • Remove 3 bolts (1)
  • Remove clip (arrow).

5. Attach KM-6169 (1)

  • Place left of KM-6169 onto front axle body (arrows, illus. I)
    • Note! Guide pin must be seated in bore in front axle body
  • Attach both right holders on the front axle body (arrows, Illus. II).
    • Note! Guide pin must be seated in bore in front axle body (arrow, Illus. III)
  • Tighten bolts
Object Number: 2409770  Size: DEFAULT

6. Install support

  • To KM-6169
    • Adjust bracket (2) for support
  • Screw on nut (1)
Object Number: 2411093  Size: DEFAULT

7. Adjust support

  • Transmission side
    • Note! Turn spindles until the mounts (3) are positioned at the guide journals free of play
  • Engine timing side
    • Insert journal of the support in the bore of the cylinder block without play (arrow)
    • Tighten nuts (1)

8. Lower vehicle

Object Number: 2411070  Size: DEFAULT

9. Remove right engine damping block

  • Remove 4 bolts

10. Install right engine damping block

  • To side member
    • Install 2 bolts (40 Nm / 29.5 lbf. ft.)
  • On engine bracket
    • Tighten bolts (60 Nm/44 lbf. ft + 30° + 15°.)

11. Install air cleaner housing

  • Tighten bolt
  • Fasten air intake hose.
    • Fasten clamp
  • Connect wiring harness plug to hot film mass air flow meter

12. Raise vehicle

13. Detach support

14. Remove KM-6169

15. Attach ribbed V-belt cover

  • Screw in bolts
  • Install clip

16. Lower vehicle

17. Close bonnet

J472000 Engine Damping Blocks, Replace (Left and Right) (Y 17 DTL, without AC, LHD) > < J472200 Engine Damping Block, Replace (Left) (Y 17 DTL, without AC, LHD)