Corsa C Workshop Manual
- General Vehicle Information
- Repair Instructions
- Description and Operation
- Warnings, Disclaimers, Safety
- Diagnostic Information and Procedures
- Diagnostic Procedures
- General Vehicle Information Checking Procedure
- Other Information
- Schematic and Routing Diagrams
- Circuit Diagram
- 2D Harness Diagram
- 3D Harness Diagram
- Body rear - Behind rear panelling Not Combo
- Body rear - C-pillar, left 3 door Left-hand drive
- Body rear - C-pillar, left 3 door Right-hand drive
- Body rear - C-pillar, left 5 door Left-hand drive
- Body rear - C-pillar, left 5 door Right-hand drive
- Body rear - C-pillar, left Not Combo
- Body rear - C-pillar, right 3 door Left-hand drive
- Body rear - C-pillar, right 3 door Right-hand drive
- Body rear - C-pillar, right 5 door Left-hand drive
- Body rear - C-pillar, right 5 door Right-hand drive
- Body rear - C-pillar, right Not Combo
- Body rear - Fuel Tank Not Combo
- Body rear - Wheel suspension Not Combo
- Doors - Back door Combo
- Doors - Driver door Left-hand drive
- Doors - Driver door Right-hand drive
- Doors - Front passenger door Left-hand drive
- Doors - Front passenger door Right-hand drive
- Doors - Rear door, left
- Doors - Rear door, right
- Doors - Sliding door, left
- Doors - Sliding door, right
- Doors - Tailgate Not Combo
- Engine compartment - Front
- Engine compartment - Front Engine Z18XE
- Engine compartment - Front, left - 1
- Engine compartment - Front, left - 2
- Engine compartment - Front, left - 3
- Engine compartment - Front, left Anti-Lock Brake System
- Engine compartment - Front, left Z10XEP/Z12XE/Z14XE engines
- Engine compartment - Front, right
- Engine compartment - Front, right Y17DTL/Y17DT engines - 1
- Engine compartment - Front, right Y17DTL/Y17DT engines - 2
- Engine compartment - Left - 1
- Engine compartment - Left - 2
- Engine compartment - Left - 3
- Engine compartment - Radiator
- Engine compartment - Rear Left-hand drive
- Engine compartment - Rear Right-hand drive
- Engine compartment - Wheel house, left
- Engine compartment - Wheel house, right
- Load Compartment - D-pillar, left Combo
- Load Compartment - D-pillar, right Combo
- Load Compartment - Fuel Tank Combo
- Load Compartment - Roof, Rear
- Load Compartment - Wheel suspension Combo
- Passenger compartment - A-pillar, left Right-hand drive
- Passenger compartment - A-pillar, right Left-hand drive
- Passenger compartment - A-pillar, right / Under instrument panel, driver side Right-hand drive
- Passenger compartment - B-pillar, left - 1
- Passenger compartment - B-pillar, left - 2
- Passenger compartment - B-pillar, left / Floor, rear Left-hand drive
- Passenger compartment - B-pillar, left / Floor, rear Right-hand drive
- Passenger compartment - B-pillar, right - 1
- Passenger compartment - B-pillar, right - 2
- Passenger compartment - B-pillar, right Left-hand drive
- Passenger compartment - B-pillar, right Right-hand drive
- Passenger compartment - Behind instrument panel Left-hand drive
- Passenger compartment - Behind instrument panel Right-hand drive
- Passenger compartment - Centre console - 1
- Passenger compartment - Centre console - 2
- Passenger compartment - Centre console Left-hand drive
- Passenger compartment - Centre console Right-hand drive
- Passenger compartment - Instrument panel
- Passenger compartment - Instrument panel, centre - 1
- Passenger compartment - Instrument panel, centre - 2
- Passenger compartment - Instrument panel, centre - 3
- Passenger compartment - Instrument panel, centre - 4
- Passenger compartment - Roof, front - 1
- Passenger compartment - Roof, front - 2
- Passenger compartment - Roof, front - 3
- Passenger compartment - Roof, front Combo
- Passenger compartment - Roof, front Not Combo
- Passenger compartment - Seats, front Left-hand drive
- Passenger compartment - Seats, front Right-hand drive
- Passenger compartment - Steering column - 1
- Passenger compartment - Steering column - 2
- Passenger compartment - Steering wheel
- Passenger compartment - Under instrument panel, driver side Left-hand drive
- Power train - Automatic transmission - 1
- Power train - Automatic transmission - 2
- Power train - Automatic transmission Automatic transmission
- Power train - Engine, distribution side Engine Z12XE
- Power train - Engine, distribution side Engine Z17DTH - 1
- Power train - Engine, distribution side Engine Z17DTH - 2
- Power train - Engine, distribution side Engine Z18XE
- Power train - Engine, exhaust side Engine Z16SE
- Power train - Engine, exhaust side Engine Z18XE
- Power train - Engine, exhaust side Y17DTL/Y17DT engines
- Power train - Engine, intake side Engine Z10XEP Engine Z14XEP
- Power train - Engine, intake side Engine Z12XE
- Power train - Engine, intake side Engine Z13DT - 1
- Power train - Engine, intake side Engine Z13DT - 2
- Power train - Engine, intake side Engine Z14XE
- Power train - Engine, intake side Engine Z16SE - 1
- Power train - Engine, intake side Engine Z16SE - 2
- Power train - Engine, intake side Engine Z17DTH
- Power train - Engine, intake side Engine Z18XE - 1
- Power train - Engine, intake side Engine Z18XE - 2
- Power train - Engine, intake side Engine Z18XE - 3
- Power train - Engine, intake side Y17DTL/Y17DT engines - 1
- Power train - Engine, intake side Y17DTL/Y17DT engines - 2
- Power train - Engine, overview Engine Z10XEP
- Power train - Engine, overview Engine Z13DT
- Power train - Engine, overview Engine Z14XE
- Power train - Engine, overview Engine Z14XEP
- Power train - Engine, overview Engine Z17DTH
- Power train - Engine, top Engine Z12XE
- Power train - Engine, top Engine Z16SE
- Power train - Engine, top Engine Z17DTH
- Power train - Engine, top Engine Z18XE
- Power train - Engine, transmission side Engine Z10XEP Engine Z14XEP
- Power train - Engine, transmission side Engine Z12XE
- Power train - Engine, transmission side Engine Z14XE
- Power train - Engine, transmission side Engine Z16SE
- Power train - Engine, transmission side Engine Z17DTH
- Power train - Engine, transmission side Engine Z18XE
- Power train - Engine, transmission side Y17DTL/Y17DT engines
- Harness Repair
- Grounding Point
- A - pillar, driver side Left-hand drive
- A - pillar, driver side Right-hand drive
- Body, front, left
- Body, rear, left Combo
- Body, rear, left Not Combo
- Grounding Point|Chassis
- Engine Engine Z10XEP Engine Z14XEP
- Engine Engine Z12XE - 1
- Engine Engine Z12XE - 2
- Engine Engine Z13DT
- Engine Engine Z14XE
- Engine Engine Z16SE
- Engine Engine Z17DTH
- Engine Engine Z18XE
- Engine Y17DTL/Y17DT engines - 1
- Engine Y17DTL/Y17DT engines - 2
- Engine Z14XE/Z18XE engines
- Engine compartment, right Left-hand drive
- Engine compartment, right Right-hand drive
- Tailgate
- Tunnel - 1
- Tunnel - 2
- Tunnel - 3
- General Information
- Relays and Fuses
- Trouble shooting
- A Maintenance, Body and Chassis Sheet Metal Parts, Frame
- Repair Instructions
- Description and Operation
- Specifications
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Loose, Missing, Broken
- Chip, Crack
- Corrosion, Rust, Dirt
- Leaks
- Inspections
- 1,3,5,7,etc
- 2,4,6,8,etc
- High Mileage
- Delivery
- Technical Information
- Sheet Metal Parts (Bolted)
- Repair Instructions
- Replacement of parts of the outer skin / doors, tailgates and luggage compartment lids, bonnets with folded edges
- Front Upper Centre, Replace
- Rear Member (Impact Absorber), Remove and Install - Models F 08, F 08 & W5L, F 68
- Battery Carrier, Remove and Install
- Steering Crossmember, Remove and Install
- Front Upper Headlamp Support, Replace
- Front Load Compartment Floor, Remove and Install, Models F 08 & W5L
- Centre Rear Load Compartment Floor, Remove and Install - Models F 08 & W5L
- Rear Left Load Compartment Floor, Remove and Install - Models F 08 & W5L
- Rear Right Load Compartment Floor, Remove and Install - Models F 08 & W5L
- Rear Load Compartment Floor Fastening, Remove and Install - Models F 08 & W5L
- Lower Engine Compartment Cover, Replace - model 'ECO'
- Other Information
- Bonnet
- Front Door
- Rear Door
- Tailgate
- Wing
- Front Impact Absorber
- Repair Instructions
- Description and Operation
- Air Routing Panel
- Sheet Metal Parts (Welded)
- Repair Instructions
- Bodywork repair through structural adhesive
- Instructions - bodywork repair
- Specification for welded, brazed and riveted joints
- Notes on Use of Checking and Straightening Bench Systems
- Outer Wheel Housing Strut, Replace
- Inner Wheel Housing Strut, Replace
- Brake Line Bracket, Replace
- Side Closure Plate - Front Frame Side Member, Replace
- Front Closure Plate - Front Frame Side Member, Replace
- Front Door Hinge, Replace
- Sill Reinforcement, Replace - Models F 08, F 08 & W5L, F 68
- Replace rear light corner insert - Models F 08, F 08 & W5L, F 68
- Door Hinge, Rear Door, Replace - Model F 68
- Sill Panelling - Rear, Replace - Model F 68
- Description and Operation
- Specifications
- Special Tools and Equipment
- Other Information
- Body Repair
- A Pillar
- B Pillar
- Members
- Front Frame Side Member
- Rear Frame Side Member
- Wheel Well
- Body Rear End Panel Panel
- Roof Panel
- Repair Instructions
- Front Roof Frame
- Floor and Underbody Parts
- Body Side and Quarter Panel
- Repair Instructions
- Rear Quarter Panel, Replace - Models F 08, F 08 & W5L
- Rear Quarter Panel (Partial Replacement), Replace - Models F 08, F 08 & W5L
- Replace Extension of Rear Quarter Panel - Models F 08, F 08 & W5L, F 68
- Upper Rear Quarter Panel, Replace - Models F 08, F 08 & W5L
- Replace Inner Rear Quarter Panel - Model F 08, F 08 & W5 L
- Rear Quarter Panel, Replace - Model F 68
- Upper Rear Quarter Panel, Replace - Model F 68
- Rear Quarter Panel - Inner, Replace - Model F 68
- Trim Panels, Radiator Grille, Spoiler
- Repair Instructions
- Wing Inner Protective Panelling, Detach and Reattach
- Wheel Housing Protective Panelling, Rear, Remove and Install - Models F 08, F 08 & W5L, F 68
- Water Deflector, Remove and Install
- Rear Wheel Cut-out Panel, Remove and Install
- Replace Protective Trim Strips - Model F 08, F 08 & W5L
- Fuel Filler Flap, Remove and Install
- Protective Trim Strips, Replace - Model F 68
- Description and Operation
- Front Panel
- Repair Instructions
- Description and Operation
- Rear Spoiler
- Rear Panelling
- Repair Instructions
- Description and Operation
- Stone Protector
- Sheet Metal Parts (cement and seal)
- Repair Instructions
- Description and Operation
- Other Information
- Radiator Grille
- Description and Operation
- B Paint
- Repair Instructions
- Description and Operation
- Specifications
- Special Tools and Equipment
- Other Information
- Front End
- Vehicle Side
- Painting Repair System
- Repair Instructions
- Areas for Exterior Painting -Models F 08, F 08 & W5L, F 68
- Areas for Interior Painting - Models F 08, F 08 & W5L, F 68
- External Paint Areas, Production Plastic Parts
- Painting, Front and Rear Panelling
- Paint Information on the Vehicle Identification Plate
- Product Version (for environmentally safe systems)
- Overview of Paint Repair Pictograms
- Blending System
- Brief description of blend-in painting (two-coat paint applications)
- Brief description of touch-in painting (two-coat paint applications)
- Paint Systems
- Paint Stages
- Time Allowances (hrs)
- Production Painted Plastic Parts (Exterior)
- Operations - General
- Step A - Observe Service Literature and Safety Measures
- Step B - Prepare Workshop Equipment, Aids
- Overview of Paint Systems (Individual Part Paint Application / Blend-in Painting / Touching-up)
- System 1, 2-C Acrylic-coat for 1-coat Paint Applications
- System 3, Top 2-coat Base Metallic for 2-coat Paint Applications
- System 4, Water Base Coat for 2-coat Solid Paint Applications
- System 5, Top 2-coat Metallic Base Coat for 2-coat Paint Applications
- System 6, 2-C Acrylic-coat for 1-coat Paint Applications
- System 8, Top 2-coat Base Metallic for 2-coat Paint Applications
- System 9, Water Base Coat for 2-coat Paint Applications
- Introduction
- Repair Instructions|General
- System 2, VOC Coat for 1-coat Paint Applications
- System 7, VOC Coats for 1-coat Paint Applications
- System 10, VOC Coat for 1-coat Paint Applications
- System 11, Water Base Coat for 2-coat Paint Applications
- Exterior Colours - Model Year 2003.5
- Two-colour Paint on the Exterior Body of Corsa-C and Agila
- System 12, Two-colour Paint Applications on Plastic Surfaces
- Brief description of blend-in painting (three-coat paint applications)
- Brief description of touch-in painting (three-coat paint applications)
- Contents of the publication 'Paint repair systems'
- Exterior Colours - Model Year 2005
- Product Version
- Sanding means for various operations
- VOC guideline - background information
- System 13, Painting individual parts for 1-coat paint application (metal, aluminium)
- System 14, Painting individual parts for 2-coat paint application (metal, aluminium)
- System 15, Blend-in painting / touching up for 2-coat paint application (metal)
- System 16, Individual part painting for 2-coat paint application (plastic)
- System 17, Two-colour paint applications on plastic surfaces
- Practical tips
- Specifications
- Other Information
- Painting Repair Operations
- Repair Instructions
- Vehicle Identification Plate, Replace
- Painted Plastic Parts from Production
- Unpainted Plastics from Production - Models F 08, F 08 & W5L, F 68
- Paint Information on the Vehicle Identification Plate
- Product Version (for environmentally safe systems)
- Overview of Paint Repair Pictograms
- Blending System
- Brief description of blend-in painting (two-coat paint applications)
- Brief description of touch-in painting (two-coat paint applications)
- Paint Systems
- Paint Stages
- Time Allowances (hrs)
- Production Painted Plastic Parts (Exterior)
- Operations - General
- Step A - Observe Service Literature and Safety Measures
- Step B - Prepare Workshop Equipment, Aids
- Overview of Paint Systems (Individual Part Paint Application / Blend-in Painting / Touching-up)
- System 1, 2-C Acrylic-coat for 1-coat Paint Applications
- System 3, Top 2-coat Base Metallic for 2-coat Paint Applications
- System 4, Water Base Coat for 2-coat Solid Paint Applications
- System 5, Top 2-coat Metallic Base Coat for 2-coat Paint Applications
- System 6, 2-C Acrylic-coat for 1-coat Paint Applications
- System 8, Top 2-coat Base Metallic for 2-coat Paint Applications
- System 9, Water Base Coat for 2-coat Paint Applications
- Introduction
- Repair Instructions|General
- System 2, VOC Coat for 1-coat Paint Applications
- System 7, VOC Coats for 1-coat Paint Applications
- System 10, VOC Coat for 1-coat Paint Applications
- System 11, Water Base Coat for 2-coat Paint Applications
- Exterior Colours - Model Year 2003.5
- Two-colour Paint on the Exterior Body of Corsa-C and Agila
- System 12, Two-colour Paint Applications on Plastic Surfaces
- Brief description of blend-in painting (three-coat paint applications)
- Brief description of touch-in painting (three-coat paint applications)
- Contents of the publication 'Paint repair systems'
- Exterior Colours - Model Year 2005
- Product Version
- Sanding means for various operations
- VOC guideline - background information
- System 13, Painting individual parts for 1-coat paint application (metal, aluminium)
- System 14, Painting individual parts for 2-coat paint application (metal, aluminium)
- System 15, Blend-in painting / touching up for 2-coat paint application (metal)
- System 16, Individual part painting for 2-coat paint application (plastic)
- System 17, Two-colour paint applications on plastic surfaces
- Practical tips
- Specifications
- Other Information
- Adhesive Foiles
- Repair Instructions
- Other Information
- Corrosion Protection
- C Body Equipment
- Repair Instructions
- Description and Operation
- Specifications
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Poor Operation, Incorrect Operation
- Excessive Effort, Hard Work
- Misaligned
- Poor Finish
- Fittings, Hinges, Locks
- Repair Instructions
- Component Locator
- Rubber Wheaterstrip
- Outside Handle
- Lock Cylinder
- Repair Instructions
- Component Locator
- Other Information
- Schematic and Routing Diagrams
- Folding Roof
- Glass, Window Guides, Window Winders
- Repair Instructions
- Component Locator
- Specifications
- Warnings, Disclaimers, Safety
- Other Information
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Poor Finish
- Schematic and Routing Diagrams
- Sash Window
- Rear Screen
- Repair Instructions
- Other Information
- Inner Rear View Mirror
- Repair Instructions
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Leaks
- Smoke, Odour, Fumes
- Schematic and Routing Diagrams
- Tailgate Screen
- Rear Quarter Window
- Window (Fixed Type)
- Windscreen
- Repair Instructions
- Other Information
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Outside Rear View Mirror
- Repair Instructions
- Outside Rear View Mirror, Remove and Install
- Mirror, External Rear View Mirror, Remove and Install (Models F08, F68, F08 & W5L)
- Outer Cover of the Exterior Mirror, Replace (Models F 08, F 68, F 08 & W5L)
- Rear View Mirror Panel - Remove and Install
- Exterior mirror, adjustable from inside, remove and install
- Replace actuator from the inside adjustable outside mirror
- Description and Operation
- Sliding Roof
- Repair Instructions
- Overview of Most Frequently Used Fastening Elements
- Crank Drive Panel, Remove and Install
- Water Drain Hose - Front, Replace
- Water Drain Hose - Rear, Replace
- Sunscreen, Remove and Install
- Wind Deflector, Remove and Install
- Bearing, Wind Deflector, Replace
- Bearing, Wind Deflector, Replace
- Water Gutter, Remove and Install
- Guide - Water Gutter, Remove and Install
- Crank Drive, Remove and Install
- Crank Drive, Adjust
- Electric Drive, Remove and Install
- Electric Drive, Adjust
- Adjust (glass) cover height
- Replace sunroof wind deflector swing-out arm
- Replace actuation unit crank
- Replace edge protector for winder-operated glass roof cover
- Component Locator
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Operating Unit
- Repair Instructions
- Component Locator
- Glass Panel
- Guide
- Trim Strips, Lettering, Coverings
- Repair Instructions
- Component Locator
- Seats, Upholstery, Inner Trim Panels
- Repair Instructions
- Component Locator
- Other Information
- Technical Service Bulletins
- Abrasion, Wear
- Loose, Missing, Broken
- Schematic and Routing Diagrams
- Loading Compartment Cover
- Repair Instructions
- Load Compartment Cover - Side, Remove and Install (Models F 08, F 68)
- Load Compartment Cover, Remove and Install (Models F 08, F 68)
- Load Compartment Cover - Side, Remove and Install (Model F 68)
- Load Compartment Grille, Remove and Install (Model F 08 & W5L).
- Load Compartment Partition, Remove and Install (Model F 08 & W5L)
- Guide/Bearing - Load Compartment Cover, Remove and Install (Models F 08, F 68)
- Replace retaining strap for load compartment cover
- Retaining Strap Bracket for Load Compartment Cover, Replace
- Ash Tray
- Handle
- Glove Box
- Roof Inner Trim Panel, Sun Shield
- Instrument Panel Upholstery
- Repair Instructions
- Lower Centre Inner Panelling of Instrument Panel Padding, Remove and Install
- Instrument Panel Padding, Remove and Install
- Panel - Instrument Panel Padding, Upper (Display), Remove and Install
- Cover - Instrument Assembly, Remove and Install
- Steering Column Panelling, Remove and Install
- Storage Compartment - Driver's Side, Remove and Install
- Storage Tray Panel, Driver's Side, Remove and Install
- Lower Instrument Panel Padding Inner Panelling, Driver's and Passenger's Side, Remove and Install
- Luggage Compartment Mat
- Head Rest
- Repair Instructions
- Guide Sleeve - Active Head Restraint, Remove and Install
- Guide Sleeve, Head Restraint - Front Seat, Standard, Remove and Install
- Guide Sleeves, Head Restraints, Single Component and Divided Rear Seat Backrest, Remove and Install (F 08, F68)
- Head Restraint, Front Seat, Remove and Install
- Head Restraints - Rear Seat Backrest, Single Component/Divided, Remove and Install (Models F 08, F 68)
- Centre Console
- Rear Seat
- Repair Instructions
- Seat Belt, Rear Centre (Three-point Belt) with Bowden Cable, Remove and Install
- Rear Seat Backrest - Divided, Remove and Install (Models F 08, F 68)
- Rear Seat, Remove and Install (Models F 08, F 68)
- Centre Bearing - Rear Seat Backrest (Divided), Remove and Install (Models F 08, F 68)
- Lock - Rear Seat Backrest Locking Mechanism, Remove and Install (Models F 08, F 68)
- Remove and install belt lock tensioners for rear seat and lap belt
- Upholstery/Pad - Rear Seat, Remove and Install (Models F 08, F 68)
- Upholstery/Pad - Rear Seat Backrest, Single Piece, Remove and Install (Models F 08, F 68)
- Upholstery/Pad - Rear Seat Backrest, Divided, Remove and Install (Models F 08, F 68)
- Lock Striker - Rear Seat Backrest, Remove and Install (Models F 08, F 68)
- Release Handle Panel - Rear Seat Backrest, Remove and Install (Models F 08, F 68)
- Guide Sleeves, Head Restraints, Single Component and Divided Rear Seat Backrest, Remove and Install (F 08, F68)
- Head Restraints - Rear Seat Backrest, Single Component/Divided, Remove and Install (Models F 08, F 68)
- Rear Seat Backrest - Single Piece, Remove and Install (Models F 08, F 68)
- Remove and install divided rear seat backrest frame (Models F 08 / F 68)
- Remove and install Bowden cable for rear seat backrest lock - Left side (F 68)
- Frame for Rear Seat Backrest, Replace - Complete (Undivided Seat Backrest) - F08/F68
- Seat Belt
- Repair Instructions
- Seat Belt, Front, Remove and Install (Model F08)
- Front Seat Belt Height Adjuster, Remove and Install (Model F 08, F 08 & W5L)
- Rear Seat Belt, Remove and Install (Model F08)
- Seat Belt, Rear Centre (Three-point Belt) with Bowden Cable, Remove and Install
- Belt Lock Tensioner, Remove and Install
- Remove and install belt lock tensioners for rear seat and lap belt
- Seat Belt, Front, Remove and Install (Model F08 & W5L)
- Front Seat Belt, Remove and Install (Model F 68)
- Height Adjuster - Seat Belt, Front, Remove and Install (Model F 68)
- Seat Belt - Rear, Remove and Install (Model F 68)
- Replace front seat belt sliding rod (Model F 08)
- Replace seat occupancy detection system mat, passenger's side
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Excessive Effort, Hard Work
- Corrosion, Rust, Dirt
- Other Inner Trim Panels
- Repair Instructions
- Upper A-Pillar Inner Panelling, Remove and Install (Model F 08, F 68, F 08 & W5L)
- Inner Panelling - Lower A-Pillar, Remove and Install
- Inner Panelling - Upper B-Pillar, Remove and Install (Model F 08)
- Inner Panelling - C-Pillar, Remove and Install (Model F08)
- Storage Compartment, Driver's Side, Remove and Install (Model F 08, F08 & W5L, F06, F 25)
- Sill Inner Panelling, Remove and Install (Model F 08, F 08 & W5L)
- Lower Centre Inner Panelling of Instrument Panel Padding, Remove and Install
- Inner Panelling - Rear Quarter Panel, Front, Remove and Install (Model F08)
- Inner Panelling - Rear Quarter Panel (carpet), Rear, Remove and Install (Model F08)
- Inner Panelling, Lower Rear End Panel, Remove and Install (Model F 08, F 68, F 08 & W5L)
- Rear View Mirror Panel - Remove and Install
- Replace inside handle panel for door lock
- Inner Panelling - Tailgate, Remove and Install
- Crank Drive Panel, Remove and Install
- Interior Lamp Panel, Remove and Install
- Sunglasses Holder - Remove and Install
- Steering Column Panelling, Remove and Install
- Lower Instrument Panel Padding Inner Panelling, Driver's and Passenger's Side, Remove and Install
- Panelling, Front Seat, Left and Right - Driver's Side, Remove and Install
- Right front seat panelling - passenger's side - with seat occupied detection
- Triangle Panel - Rear Door Inside/Outside, Remove and Install (Model F 68)
- Inside Handle Panel - Rear, Remove and Install (Model F 68)
- Inner Panelling - Upper B-Pillar, Remove and Install (Model F 68)
- Inner Panelling - Lower B-Pillar, Remove and Install (Model F 68)
- C-Pillar Inner Panelling, Remove and Install (Model F 08 & W5L)
- Inner Panelling - C/D Pillar, Remove and Install - Model F68
- Storage Compartment, Driver's Side, Remove and Install (Model F68)
- Inner Panelling - Rear Sill, Remove and Install (Model F 68)
- Rear Quarter Panel Front Inner Panelling, Remove and Install (Model F 08 & W5L)
- Rear Inner Panelling, Rear Quarter Panel, Remove and Install (Model F 08 & W5L)
- Inner Panelling - Rear Quarter Panel, Rear (Carpet), Remove and Install (Model F 68)
- Seat Adjuster Panel - Fold-Down Front Seat, Remove and Install
- Panelling - Fold-Down Front Seat, Side, Remove and Install
- Panelling - Fold-Down Front Backrest, Remove and Install
- Carpet
- Door Inner Trim Panel
- Rear End Trim Panel, Rear Window Shelf
- Front Seat
- Repair Instructions
- Central Cable Plug, Front Seat, Remove and Install
- Front Seat, Remove and Install
- Handwheel, Front Seat Backrest with Shaft, Remove and Install
- Panelling, Front Seat, Left and Right - Driver's Side, Remove and Install
- Right front seat panelling - passenger's side - with seat occupied detection
- Belt Lock Tensioner, Remove and Install
- Backrest - Front Seat, Remove and Install
- Lever, Seat Height Adjuster, Front Seat, Remove and Install
- Upholstery Covering/Pad - Front Seat, Remove and Install 'Passenger's Seat with Seat Occupied Detection'
- Upholstery/Pad - Front Seat, Remove and Install
- Upholstery/Pad - Front Seat Backrest, Remove and Install
- Replace Bowden cable, front seat backrest (Model F 08, F 08 & W5L, F 06, F 25)
- Active Head Restraint, Remove and Install or Replace
- Mount Bearing - Active Head Restraint, Remove and Install
- Guide Sleeve - Active Head Restraint, Remove and Install
- Guide Sleeve, Head Restraint - Front Seat, Standard, Remove and Install
- Head Restraint, Front Seat, Remove and Install
- Seat Adjuster Panel - Fold-Down Front Seat, Remove and Install
- Panelling - Fold-Down Front Backrest, Remove and Install
- Replace Front Seat Locking Bolt (Model F08, F06, F25)
- Front Seat Frame (Without Height Adjustment), Remove and Install
- Frame, Front Seat With Height Adjustment, Remove and Install
- Replace front seat storage shelf - passenger side
- Replace front seat backrest mount
- Replace seat occupancy detection system mat, passenger's side
- Description and Operation
- Component Locator
- Airbag
- Repair Instructions
- Overview of Most Frequently Used Fastening Elements
- Right front seat panelling - passenger's side - with seat occupied detection
- Upholstery Covering/Pad - Front Seat, Remove and Install 'Passenger's Seat with Seat Occupied Detection'
- Airbag Unit, Driver's Side, Remove and Install
- Airbag Unit (Passenger's Side), Remove and Install
- Side Airbag, Remove and Install (Models F 08, F 68)
- Airbag Control Unit, Remove and Install
- Side Airbag Sensor, Remove and Install (Model F08, F68)
- Contact Unit, Remove and Install
- Curtain Airbag, Remove and Install (Models F 08, F 68)
- Rivet Nut - Curtain Airbag, Replace (Models F 08, F 68)
- Replace seat occupancy detection system mat, passenger's side
- Component Locator
- Schematic and Routing Diagrams
- Airbag SAB6 (Siemens)
- Schematic and Routing Diagrams
- Airbag Arena/Movano (AC4)
- Schematic and Routing Diagrams
- Airbag FRONTERA-B
- Schematic and Routing Diagrams
- Airbag MRS (Temic)
- Repair Instructions
- Schematic and Routing Diagrams
- Airbag SAB8 (Siemens)
- Diagnostic Information and Procedures
- Schematic and Routing Diagrams
- Airbag SDM-E12 (Delphi)
- Schematic and Routing Diagrams
- Special installations
- Folding sunroof
- D Heating, Ventilation, Air Conditioning (HVAC)
- Repair Instructions
- Description and Operation
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Smoke, Odour, Fumes
- Seat Heating Systems
- Specifications
- Special Tools and Equipment
- Schematic and Routing Diagrams
- Electric Front Seat Heating
- ECC Electronic Climate Control
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Electronic Climate Control ECC
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Air Conditioning Control Unit
- Motors
- Blower
- Coolant Temperature Sensor
- Outside Temperature Sensor
- E Front Wheel Suspension, Wheels and Tyres
- Repair Instructions
- Description and Operation
- Specifications
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Abrasion, Wear
- Loose, Missing, Broken
- Corrosion, Rust, Dirt
- F Rear Axle and Rear Wheel Suspension
- Repair Instructions
- Description and Operation
- Specifications
- Special Tools and Equipment
- Other Information
- Rear Axle Front Wheel Drive
- Repair Instructions
- Illustration of Rear Axle Model F 08, F 08 & W5L, F 68 - Basic Design
- Illustration of Rear Axle Model F 08, F 08 & W5L, F 68 - Cast Link Suspension with Drum Brake
- Chassis Alignment
- Rear Axle, Remove and Install - Models F 08, F 08 & W5L, F 68 - Basic Version
- Rear Axle, Remove and Install - Models F 08, F 08 & W5L, F 68 - Cast Link Suspension with Drum Brake
- Rear Axle, Replace - Models F 08, F 08 & W5L, F 68 (Basic Shaft & Cast Link Suspension)
- Special Service Tools
- Technical Data, Sealants, Lubricants and Locking Compounds
- Recommended Torque Values
- Rear Axle, Remove and Install - Models F 08, F 68 (Cast Link Suspension with Disc Brake)
- Torsion beam axle Corsa-C, Combo-C, Tigra-B, Meriva - rear axle
- Set-up instructions Corsa-C, Combo-C, Tigra-B, Meriva
- Description and Operation
- Component Locator
- Specifications
- Special Tools and Equipment
- Damping Bushings
- Rear Wheel Hub
- Repair Instructions
- Tilt Play of Wheel Bearing, Check - Models F 08, F 08 & W5L, F 68 (Vehicles with Drum Brakes)
- Wheel Bearing - Drum Hub, Replace - Models F 08, F 08 & W5L, F 68
- wheel Journal of Rear Axle, Remove and Install, Model F 08, F 08 & W5L, F 68
- Tilt Play of Wheel Bearing Unit, Check - Models F 08, F 68 (Vehicles with Disc Brakes)
- Replace wheel journal on rear axle (vehicles with disc brakes)
- Replace wheel bearing (vehicle with disc brakes)
- Rear Springs
- Shock Absorbers
- Repair Instructions
- Technical Service Bulletins
- Stabilizer and Rubber Parts
- H Brakes
- Repair Instructions
- Mounting Points for Lifting Devices - Models F 08, F 08 & W5L, F 68, F 25, F 06
- Brake system illustration
- Illustration: ABS
- Brake System, Bleed and Check for Leaks - Checking and Adjusting Operations
- Brake Fluid, Change
- Brake Linings and Brake Discs, Check for Wear
- Brake Shoes - Drum Brake, Check for Wear
- Brake Disc, Check for Runout
- Rear Wheel Brake, Adjust
- Parking Brake, Adjust
- Brake Servo, Check
- Brake Calliper - Front Wheel Brake, Remove and Install
- Brake Disc - Front Wheel Brake, Remove and Install
- Retainer Frame of Brake Calliper - Front Wheel Brake, Remove and Install
- Cover Plate - Front Wheel Brake, Remove and Install
- Removing and installing drum hub, models F 08, F 08 & W5L and F 68
- Brake Shoes - Rear Wheel Brake, Remove and Install
- Wheel Brake Cylinder, Remove and Install
- Brake Anchor Plate - Rear Wheel Brake, Remove and Install
- Parking Brake Lever, Remove and Install
- Right Parking Brake Cable, Remove and Install, Models F 08, F 08 & W5L, F 68 (Vehicles with Drum Brake)
- Parking Brake Cable - Rear Right or Left, Remove and Install (Vehicles with Drum Brakes)
- Brake Pedal with Pedal Support, Remove and Install (Vehicles with LHD)
- Switch - Parking Brake Control Indicator, Remove and Install
- Brake Hose, Front Left or Right, Remove and Install
- Brake Hose - Rear Axle, Left or Right, Remove and Install
- Brake Line from Brake Master Cylinder to Hydraulic Modulator, Remove and Install
- Brake Lines, Replace
- Brake Lines, Partial Replacement
- Brake Fluid Reservoir, Remove and Install (LHD Vehicles)
- Brake Fluid Level Sensor, Remove and Install
- Brake Master Cylinder, Remove and Install - LHD Vehicles
- Brake Servo, Remove and Install (LHD Vehicles)
- Vacuum Line - Brake Servo, Remove and Install and / or Non-return Valve, Replace
- Replacing rear wheel sensor, models F 08, F 08 & W5L, F68 (vehicles without drum brake)
- Wheel Sensor - Front, Remove and Install
- Impulse Pickup of the Drum Hub, Replace
- Hydraulic Modulator with ABS Control Unit, Remove and Install (ABS 5.3, ABS 5.3 / TC)
- Bracket, Hydraulic Modulator, Remove and Install
- ABS-Control Unit, Remove and Install (ABS 5.3, ABS 5.3 / TC)
- Mounting for lifting equipment if using centring device KM-6168
- Brake Linings - Rear Wheel Brake, Remove and Install
- Brake Calliper - Rear Wheel Brake, Remove and Install
- Brake Disc of Rear Wheel Brake, Replace
- Retaining Frame - Brake Calliper of Rear Wheel Brake, Remove and Install
- Cover Plate - Brake Disc of Rear Wheel Brake, Remove and Install
- Brake Disc, Precision Turning
- Parking Brake Cable - Right, Remove and Install (Vehicles with Disc Brakes)
- Brake Pedal with Pedal Support, Remove and Install (Vehicles with RHD)
- Brake Hose, Rear Left or Right, Remove and Install (Vehicles with Disc Brakes)
- Brake Line from Brake Master Cylinder to Hydraulic Modulator, Remove and Install
- Brake Line - Rear Left or Right, Remove and Install (Vehicles with Disc Brakes)
- Brake Fluid Reservoir, Remove and Install (RHD Vehicles)
- Brake Master Cylinder, Remove and Install - RHD Vehicles
- Brake Servo, Remove and Install - RHD Vehicles
- Replacing rear wheel sensor, models F 08, F 08 & W5L, F 68 (vehicles with disk brakes)
- Load-Dependent Brake Force Regulator, Check and Adjust
- Brake Drum, Remove and Install (Models F 06, F 25)
- Distributor Piece - Brake Line, Remove and Install (Vehicles without ABS)
- Removing and installing load-dependent brake proportioning valve, models F 08, F 08 & W5L, F 68
- Remove and install front wheel brake linings (Z 17 DTH engine)
- Remove and install rear wheel brake linings / apply adhesive foil
- Remove and install front wheel brake disc (Z 17 DTH engine)
- Replace brake cover plate on front wheel brake (Z 17 DTH engine)
- Replace brake hose on front wheel brake (Z 17 DTH engine)
- ABS Hydraulic Modulator with Control Unit, Remove and Install/Replace (ABS 8.0, ABS 8.0 ESP)
- Control Unit for ABS Hydraulic Modulator, Replace (ABS 8.0; ABS 8.0 ESP)
- Replace pulse emitter on wheel hub (vehicle with disc brakes)
- Steering Angle Sensor (Vehicles with ESP), Calibrate
- Steering Angle Sensor, Replace (Vehicles with ESP)
- Pressure Sensor, Replace
- Yaw Rate/Acceleration Sensor, Replace
- Pressure Sensor, Replace
- Description and Operation
- Component Locator
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Excessive Effort, Hard Work
- Low Pedal, Spongy
- Warning Lights, Telltale
- Front Wheel Brake
- Repair Instructions
- Description and Operation
- Specifications
- Special Tools and Equipment
- Cover Plate
- Brake Pads
- Brake Caliper
- Brake Disk
- Rear Wheel Brake
- Repair Instructions
- Description and Operation
- Specifications
- Special Tools and Equipment
- Cover Plate
- Brake Anchor Plate
- Brake Shoes
- Repair Instructions
- Specifications
- Brake Pads
- Brake Caliper
- Brake Disk (Disk Hub)
- Brake Drum (Drum Hub)
- Service Brake, Parking Brake
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Service Brake Mechanism
- Parking Brake Mechanism
- Repair Instructions
- Parking Brake, Adjust
- Parking Brake Lever, Remove and Install
- Parking Brake Cable - Front, Remove and Install
- Removing and installing parking brake cable, models F 08, F 08 & W5L, F 68 (vehicles with drum brake)
- Right Parking Brake Cable, Remove and Install, Models F 08, F 08 & W5L, F 68 (Vehicles with Drum Brake)
- Parking Brake Cable - Rear Right or Left, Remove and Install (Vehicles with Drum Brakes)
- Switch - Parking Brake Control Indicator, Remove and Install
- Parking Brake Cable - Left, Remove and Install (Vehicles with Disc Brakes)
- Parking Brake Cable - Right, Remove and Install (Vehicles with Disc Brakes)
- Brake Hydraulics, Brake Lines
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Brake Circuit
- Repair Instructions
- Specifications
- Brake Hoses
- Brake Proportioning Valve
- Brake Servo
- Repair Instructions
- Specifications
- Brake Master Cylinder
- Repair Instructions
- Specifications
- Wheel Brake Cylinder
- Vacuum Hose
- ABS
- ABS 5.3
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Wheel Speed Sensor
- Electronic Control Unit
- ABS 5/TC, ABS 5.3/TC
- Repair Instructions
- Illustration: ABS
- Repair Instructions for ABS 5.3, ABS 5.3/TC, ABS 8.0, ABS 8.0 ESP
- Replacing rear wheel sensor, models F 08, F 08 & W5L, F68 (vehicles without drum brake)
- Impulse Pickup of the Drum Hub, Replace
- Special Service Tools
- Technical Data, Sealants, Lubricants and Locking Compounds
- Test and Adjustment Values
- Recommended Torque Values
- Pressure Sensor, Replace
- Component Locator
- Specifications
- Special Tools and Equipment
- Other Information
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Wheel Speed Sensor
- Electronic Control Unit
- Hydraulic Modulator
- ABS 5.3/TC/ESP
- Pressure sensor
- Yaw rate sensor / accelerometer
- Steering angle sensor
- ABS 8
- Repair Instructions
- Description and Operation
- Component Locator
- Diagnostic Information and Procedures
- Diagnostic Procedures
- ABS/ESP Vehicle Dynamic System
- Other Information
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Control Unit
- Hydraulic Modulator
- Steering angle sensor
- J Engine and Engine Aggregates
- Repair Instructions
- Description and Operation
- Special Tools and Equipment
- Diagnostic Information and Procedures
- Alternator Test
- Crankshaft Impulse Sensor, Petrol and Z19DT
- Knock Sensor
- Load Pressure Sensor, PSG16, Denso 0100, DDE 4.0, G9T 750, G9U 754,Z13DT, Z19DT(H), Z20LEL
- Load Pressure Sensor, EDC HDRC
- Ignition, Primary
- Throttle Valve Potentiometer (Double Signal), Multec/Trionic (MY 2001,MY 2002 and MY 2003), Simtec (MY 2001 and MY 2002)
- Pedal Position Double Signal, All Petrol (MY 2002, MY 2003 and MY 2004)
- Wheel Speed Sensor, Except Vectra-C/Signum and Astra-H
- Camshaft Sensor, Z10XEP, Z14XE MY2004, Z14XEP
- Crankshaft Impulse Sensor, Z13DT
- Crankshaft Impulse Sensor, Corsa/Mervia Z17DT
- Exhaust Gas Recirculation Valve, Z10XEP, Z14XEP
- Exhaust Gas Recirculation Valve without Feedback, Z13DT
- Injector, Common Rail Diesel, Z13DT
- Injector, Common Rail Diesel, Z17DT Corsa-C/Meriva
- Oxygen sensor, Motronic 7.6.1 and Z18XE MY2004
- Oxygen sensor behind Catalic Converter, Motronic 7.6.1 and Z18XE MY2004
- Pedal Position Double Signal with kick down switch
- Fuel Rail Pressure Sensor, Z13DT
- Throttle Valve Potentiometer (Double Signal), Agila Z10XEP, Corsa-C/Tigra-BZ14XEP
- Other Information
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Won't Maintain Adjustment
- Poor Operation, Incorrect Operation
- Excessive Effort, Hard Work
- Loose, Missing, Broken
- No Start
- Cold Driveability
- Detonation, Knock
- Hesitation
- Poor Fuel Economy
- Poor Start
- Rough Idle
- Sluggish, Power Loss
- Warning Lights, Telltale
- Chip, Crack
- Leaks
- Misaligned
- Poor Vision, Surface Distortion
- Smoke, Odour, Fumes
- Inspections
- Technical Information
- OHC Petrol Engine
- Diagnostic Information and Procedures
- General
- Timing Gear Case
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Loose, Missing, Broken
- Chip, Crack
- Cylinder Block
- Description and Operation
- Flywheel
- Cylinder Head
- Repair Instructions
- Cylinder head and attaching parts, check and measure - Survey
- Cylinder head height, check
- Cylinder head, check for plane surface
- Valve, measure
- Inner diameter of valve guide, check
- Valve stem play, determine
- Installation height of valves, check
- Installation height of valve guide, check
- Cylinder head, overhaul
- Cylinder head, attach to assembly tool set KM-6215
- Cylinder head, disassemble
- Valves, remove
- Valve seat, cut (in cylinder head)
- Valve guide, ream
- Valve, grind
- Valve, grind in
- Valve stem seals, replace
- Cylinder head, assemble
- Cylinder head machining table of contents
- Special Tools and Equipment
- Spark Plug
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Excessive, Indifferent Play
- Loose, Missing, Broken
- Shudder
- No Start
- Cold Driveability
- Backfires, Misfires
- Hesitation
- Poor Fuel Economy
- Poor Start
- Rough Idle
- Surge, Miss, Chuggle
- DOHC Petrol Engine
- Repair Instructions
- Check cooling system for leaks (Z 10 XE, Z 10 XEP)
- J635100 check cooling system for leaks (Z 14 XE, Z 16 YNG)
- J635100 Cooling System, Check for Leaks (Z 18 XE)
- J606800 Fan Motor, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- J600500 Radiator, Replace (Z 18 XE, with Air Conditioning, LHD)
- J608110 Thermostat with Coolant Connection, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- J609100 Coolant Pump, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- J601510 Coolant Pipe, Replace (Z 18 XE, with Air Conditioning, LHD)
- J608200 Coolant Connection, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- Description and Operation
- Diagnostic Information and Procedures
- Air Mass Meter, 4 Cylinder Petrol
- Battery / Starter, Petrol (Current Measurement)
- Battery / Starter (Voltage Measurement)
- Compression 3-cylinder, Unsynchronised
- Compression 4-cylinder, Unsynchronised
- Crankshaft Impulse Sensor, Petrol and Z19DT
- Injector (Multi-point Fuel Injection), all except Z22YH
- Intake Manifold Absolute Pressure (MAP) Sensor
- Knock Sensor
- Ignition, Primary, Z14XE, Z16XE, Z16YNG
- Throttle Valve Potentiometer (Double Signal), Multec/Trionic (MY 2001,MY 2002 and MY 2003), Simtec (MY 2001 and MY 2002)
- Throttle Valve Potentiometer (Double Signal), Motronic (as of MY2001)
- Introduction
- Wheel Speed Sensor, Except Vectra-C/Signum and Astra-H
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Loose, Missing, Broken
- Rough Idle
- Sluggish, Power Loss
- General
- Repair Instructions
- Flexible maintenance intervals - Corsa-C, Meriva, Tigra-B
- Measuring oil consumption
- Engine Number
- Check compression (Z 10 XE, Z 10 XEP, with air conditioning system, LHD)
- Measure oil temperature (Z 10 XE, Z 10 XEP)
- Check timing (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Adjust timing (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Check for engine leaks (CO content in coolant) (Z 10 XE, Z 10 XEP)
- Remove and refit engine (Z 10 XE, Z 10 XEP, with air conditioning)
- Check fuel pressure (Z 10 XE, Z 10 XEP, with air conditioning system, LHD)
- Check compression (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- Check for engine leaks (CO content in coolant) (Z 12 XE, Z 12 XEP, Z 14 XEP)
- Remove and install engine (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, MTA)
- Measure oil temperature (Z 14 XE, Z 16 YNG)
- Check engine for leaks (amount of CO in coolant) (Z 14 XE, Z 16 YNG)
- Removing and installing manual transmission (MT) from engine (Z 10 XE, Z 10 XEP, with air conditioning system, LHD)
- Removing and installing manual transmission (MTA) from engine (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning system, LHD)
- J979600 check compression (Z 14 XE, Z 16 YNG with AC, RHD)
- J792910 Adjust timing (Z 14 XE, Z 16 YNG with air conditioning, LHD)
- P501200 Toothed Belt Tension, Check and Correct (Z 14 XE, Z 16 YNG with AC, LHD)
- J340100 remove and install engine (Z 14 XE, Z 16 YNG with AC, RHD)
- J340100-008 remove and install automatic transmission with engine torque converter (Z14 XE, AC, RHD)
- J979600 Compression, Check (Z 18 XE, with Air Conditioning, LHD)
- Oil Temperature, Measure (Z 18 XE)
- J451700 Engine Oil Pressure, Check (Z 18 XE, with Air Conditioning, LHD)
- J792900 Timing, Check (Z 18 XE, with Air Conditioning, LHD)
- J792910 Timing, Check (Z 18 XE, with Air Conditioning, LHD)
- Cooling System, Top Up and Bleed (Z 18 XE)
- Engine, Check for Leaks, (CO Content in Coolant) (Z 18 XE)
- J340100 Engine, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- Manual Transmission From/To Engine, Detach and Attach (Z 18 XE, with Air Conditioning, LHD)
- J857400 Fuel Pressure, Check (Z 18 XE, with Air Conditioning, LHD)
- Remove and install engine (Z 12 XE, Z 12 XEP, Z 14 XEP, without air conditioning, MT)
- Removing and installing manual transmission (MT) from engine (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning system, LHD)
- Repair engine using a short block (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning)
- Check engine oil pressure (Z 14 XE without AC, LHD, Z 16 YNG)
- Check timing (Z 14 XE with air conditioning LHD, Z 16 YNG)
- J340100 Engine, Remove and Install (Z 14 XE, Z 16 YNG without AC, LHD)
- Check fuel pressure (Z 14 XE LHD, Z 16 YNG)
- J740600 Replace intake air temperature sensor (Z 14 XE, Z 16 YNG with AC, RHD)
- Check engine oil pressure (Z 10 XE, Z 10 XEP)
- Repair engine using a short block (Z 10 XE, Z 10 XEP, without air conditioning)
- Check engine pressure loss (Z 10 XE, Z 10 XEP)
- Check engine pressure loss (Z 12 XE, Z12 XEP, Z 14 XEP)
- Repair engine using a short block (Z 14 XE without AC, LHD, Z 16 YNG)
- Engine Pressure Loss, Check (Z 18 XE)
- Replace piston rings
- One Con-Rod Bearing, Replace (Z 18 XE, with Air Conditioning, LHD)
- Oil Filter Short-Circuit Valve, Replace (Z 18 XE, with Oil Filter Housing)
- Oil Filter Short-Circuit Valve, Replace (Z 18 XE, with Oil Filter Cartridge)
- Check oil pump
- Engine Using A Short Block, Repair (Z 18 XE, without Air Conditioning, LHD)
- Flexible maintenance intervals
- Flexible maintenance intervals
- Chemical products
- Flexible Service Intervals
- Chemical Products
- Component Locator
- Specifications
- Special Tools and Equipment
- Diagnostic Information and Procedures
- Seals and Seal Rings
- Repair Instructions
- Replace front crankshaft seal ring (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Replace exhaust manifold gasket (cast manifold version)
- Replace intake manifold gasket (Z 10 XE, Z 10 XEP, with air conditioning, LHD)
- Replace front crankshaft seal ring (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- Replace exhaust manifold gasket (Z 12 XE, Z 14 XEP, with air conditioning, LHD)
- Replace intake manifold gasket (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- Replace valve stem seal (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- J 320720 replace rear crankshaft seal ring (Z 14 XE, Z 16 YNG)
- Replace front crankshaft seal ring (Z 10 XE, Z 10 XEP, with air conditioning, LHD)
- Replace rear crankshaft seal ring (Z 10 XE, Z 10 XEP)
- Replace front crankshaft seal ring (Z 12 XE, Z 12 XEP, Z 14 XEP, without air conditioning, LHD)
- Replace exhaust manifold gasket (Z 12 XE, Z 14 XEP, without air conditioning, LHD)
- Replace rear crankshaft seal ring (Z 12 XE, Z 12 XEP, Z 14 XEP)
- J303000 Intake manifold gasket, replace (Z 14 XE, Z 16 YNG with AC, RHD)
- J301510 Gasket - Intake Manifold Upper Part, Replace (Z 14 XE, with AC, RHD)
- J314600 Camshaft Seal Ring, Replace (Z 18 XE, with Air Conditioning, LHD)
- J303000 Exhaust Manifold Gasket, Replace (Z 18 XE, with Air Conditioning, LHD)
- J301500 Intake Manifold Gasket, Replace (Z 18 XE, with Air Conditioning, LHD)
- J320720 Crankshaft Rear Seal Ring, Replace (up to MY 04)
- J321500 Crankshaft Front Seal Ring, Replace (Z 18 XE, with Air Conditioning, LHD)
- Replace valve stem seals (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- J 312315 replace valve stem seal (Z 14 XE, Z 16 YNG with air conditioning, RHD)
- J 312315 Valve Stem Seals, Replace (Z 18 XE, with Air Conditioning, LHD)
- Replace front camshaft sealing ring (Z 14 XE, Z 16 YNG with air conditioning, RHD)
- Replace front crankshaft seal ring (Z 14 XE LHD, Z 16 YNG)
- Replace exhaust manifold gasket (conversion from cast manifold to sheet metal manifold)
- Replace exhaust manifold gasket (sheet metal manifold version)
- Ribbed V-Belt
- Repair Instructions
- Replace ribbed V-belt (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Replace ribbed V-belt tensioner (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Replace ribbed V-belt (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- Replace ribbed V-belt tensioner (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- J607000 Replace ribbed V-belt (Z 14 XE, Z 16 YNG with air conditioning, LHD)
- J607300 Replace ribbed V-belt tensioner (Z 14 XE, Z 16 YNG with air conditioning, LHD)
- Replace ribbed V-belt (Z 10 XE, Z 10 XEP, with air conditioning, LHD)
- Replace ribbed V-belt tensioner (Z 10 XE, Z 10 XEP, with air conditioning, LHD)
- Replace ribbed V-belt (Z 12 XE, Z 12 XEP, Z 14 XEP, without air conditioning, LHD)
- Replace ribbed V-belt tensioner (Z 12 XE, Z 12 XEP, Z 14 XEP, without air conditioning, LHD)
- J607000 Ribbed V-belt, Replace (Z 18 XE, with Air Conditioning, LHD)
- J607300 Ribbed V-Belt Tensioner, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- Specifications
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Poor Operation, Incorrect Operation
- Loose, Missing, Broken
- Engine Damping Block
- Repair Instructions
- Remove and install engine (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, MTA)
- Replace engine damping blocks (both sides) (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Replace engine damping block (right side) (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Replace engine damping block (left side) (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Replace engine damping blocks (both sides) (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- Replace engine damping block (right side) (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- Replace rear reaction member (Z 12 XE, Z 12 XEP, Z 14 XEP)
- Replace engine damping block (left side) (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- J337000 replace engine damping blocks (both sides) (Z 14 XE, Z 16 YNG with air conditioning, RHD)
- J337100 Engine Damping Block, Replace (Right) (Z 14 XE, Z 16 YNG with AC, RHD)
- J337200 Engine Damping Block (left), Replace (Z 14 XE, Z 16 YNG with AC, RHD)
- J337000 Engine Damping Blocks (Both Sides), Replace (Z 18 XE, with Air Conditioning, LHD)
- J338100 Front Reaction Member, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- J338010 Rear Reaction Member, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- J337100 Right Engine Damping Block, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- J337200 Left Engine Damping Block, Replace (Z 18 XE, with Air Conditioning, LHD)
- Remove and install engine (Z 12 XE, Z 12 XEP, Z 14 XEP, without air conditioning, MT)
- J338010 remove and install reaction member (rear) (Z 14 XE, Z 16 YNG with AC, RHD)
- Front Reaction Member, Remove and Install (Z 14 XEP)
- Replace rear reaction member (Z 10 XE, Z 10 XEP, with air conditioning, LHD)
- Oil Circulating
- Repair Instructions
- Measure oil temperature (Z 10 XE, Z 10 XEP)
- Engine oil change (Z 10 XE, Z 10 XEP)
- Replace oil pressure switch (Z 10 XE, Z 10 XEP)
- Remove and install oil filter housing (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Remove and install oil pump pressure control valve (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Remove and install oil pan (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Replace oil intake pipe (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Remove and refit oil baffle plate (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Remove and install oil pump (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Remove and refit oil pan (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Check oil temperature (Z 12 XE, Z 12 XEP, Z 14 XEP)
- Engine oil with filter change (Z 12 XE, Z 12 XEP, Z 14 XEP)
- Replace oil pressure switch (Z 12 XE, Z 12 XEP, Z 14 XEP)
- Removing and installing oil filter housing (Z 12 XE, Z 14 XEP up to MY 2004)
- Removing and installing oil pump pressure control valve (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- Remove and install oil pan (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- Replace oil intake pipe (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- Remove and install oil pump (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- Oil Baffle Plate, Remove and Install (Z 12 XE, Z 14 XEP)
- Removing and installing oil dipstick guide tube (Z 12 XE, Z 14 XEP up to MY 2004, with air conditioning, LHD)
- Measure oil temperature (Z 14 XE, Z 16 YNG)
- J315500 remove and install oil pan (Z 14 XE, Z 16 YNG with AC, LHD)
- J315500-009 replace intake pipe for oil pump (Z 14 XE, Z 16 YNG with AC, LHD)
- Remove and install oil pump (Z 10 XE, Z 10 XEP, with air conditioning, LHD)
- Remove and install oil pump (Z 12 XE, Z 12 XEP, Z 14 XEP, without air conditioning, LHD)
- J979700 engine oil change (Z 14 XE, Z 16 YNG with air conditioning, LHD)
- Oil Temperature, Measure (Z 18 XE)
- J451700 Engine Oil Pressure, Check (Z 18 XE, with Air Conditioning, LHD)
- Engine Oil with Filter Change (Z 18 XE, with Air Conditioning, LHD)
- J316400 Oil Filter Housing, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- J315500 Oil Pan, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- J315500-020 Additional Work When Replacing the Oil Pan (Z 18 XE, with Air Conditioning, LHD) (Oil Pan Removed)
- Oil Pump, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- J316800 Oil Pump Pressure Regulating Valve, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- J315500-009 Oil Intake Pipe, Replace (Z 18 XE, with Air Conditioning, LHD) (Oil Sump Removed)
- J317700 Oil Dipstick Guide Tube, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- Check engine oil pressure (Z 12 XE, Z 12 XEP, Z 14 XEP)
- Check engine oil pressure (Z 14 XE without AC, LHD, Z 16 YNG)
- Check engine oil pressure (Z 10 XE, Z 10 XEP)
- Replace oil filter short circuit valve (Z 14 XE, Z 16 YNG with air conditioning, RHD)
- Additional work when replacing oil pan (Z 14 XE with air conditioning LHD, Z 16 YNG)
- Remove and install oil pump (Z 14 XE with air conditioning LHD, Z 16 YNG)
- Check oil pump (Z 14 XE with air conditioning LHD, Z 16 YNG)
- Remove and install oil pump pressure regulator valve (Z 14 XE with air conditioning LHD, Z 16 YNG)
- Remove and install oil dipstick guide tube (Z 14 XE, Z 16 YNG with air conditioning, RHD)
- Oil Filter Short-Circuit Valve, Replace (Z 18 XE, with Oil Filter Housing)
- Oil Filter Short-Circuit Valve, Replace (Z 18 XE, with Oil Filter Cartridge)
- Check oil pump
- Description and Operation
- Specifications
- Timing Gear Case
- Repair Instructions
- Check timing (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Adjust timing (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Remove and install timing case (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Check timing (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- Adjust timing (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- Remove and install timing case (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- Replace front crankshaft seal ring (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- Remove and refit timing case (Z 10 XE, Z 10 XEP, with air conditioning, LHD)
- Remove and install timing case (Z 12 XE, Z 12 XEP, Z 14 XEP, without air conditioning, LHD)
- Replace front crankshaft seal ring (Z 12 XE, Z 12 XEP, Z 14 XEP, without air conditioning, LHD)
- Component Locator
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Loose, Missing, Broken
- Chip, Crack
- Toothed Belt
- Repair Instructions
- J313740 Front Toothed Belt Cover (Upper), Replace (Z 14 XE, 16 with AC, LHD)
- J313900 Replace toothed belt (Z 14 XE, Z 16 YNG with air conditioning, LHD)
- J313910 Replace toothed belt tension roller (Z 14 XE, Z 16 YNG with air conditioning, LHD)
- J313800 Replace toothed belt guide roller (Z 14 XE, Z 16 YNG with air conditioning, LHD)
- J314100 Toothed Belt Drive Gear / Crankshaft Pulley, Replace (Z 14 XE, Z 16 YNG with AC, LHD)
- P501200 Toothed Belt Tension, Check and Correct (Z 14 XE, Z 16 YNG with AC, LHD)
- J501200 Toothed Belt Tension, Check And Correct (Z 18 XE, with Air Conditioning, LHD)
- J313740 Toothed Belt Cover - Upper Section, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- J313750 Toothed Belt Cover - Lower Section, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- J313900 Toothed Belt, Replace (Z 18 XE, with Air Conditioning, LHD)
- J313910 Toothed Belt Tension Roller, Replace (Z 18 XE, with Air Conditioning, LHD)
- J313800 Toothed Belt Guide Roller, Replace (Z 18 XE, with Air Conditioning, LHD)
- J313750 Toothed Belt Cover - Rear, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- Remove and install lower section of toothed belt cover (Z 14 XE with air conditioning LHD, Z 16 YNG)
- Replace rear toothed belt cover (Z 14 XE, Z 16 YNG with air conditioning, RHD)
- Cylinder Block
- Repair Instructions
- Description and Operation
- Component Locator
- Specifications
- Starter Ring Gear
- Piston
- Repair Instructions
- Remove and install all pistons with con-rods (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Remove and install all pistons with con-rods (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- J330100 All Pistons with Con-rod, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- Piston Rings, Replace
- Piston Rings, Replace
- Replace piston rings
- Remove and install all pistons with con-rods (Z 14 XE, Z 16 YNG with air conditioning, RHD)
- Replace piston rings
- Crankshaft
- Repair Instructions
- Replace front crankshaft seal ring (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Replace front crankshaft seal ring (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- J314100 Toothed Belt Drive Gear / Crankshaft Pulley, Replace (Z 14 XE, Z 16 YNG with AC, LHD)
- J 320720 replace rear crankshaft seal ring (Z 14 XE, Z 16 YNG)
- Replace front crankshaft seal ring (Z 10 XE, Z 10 XEP, with air conditioning, LHD)
- Replace rear crankshaft seal ring (Z 10 XE, Z 10 XEP)
- Remove and install crankshaft (Z 10 XE, Z 10 XEP, with air conditioning)
- Replace front crankshaft seal ring (Z 12 XE, Z 12 XEP, Z 14 XEP, without air conditioning, LHD)
- Replace rear crankshaft seal ring (Z 12 XE, Z 12 XEP, Z 14 XEP)
- Remove and install crankshaft (Z 12 XE, Z 12 XEP, Z 14 XEP, without air conditioning)
- J320720 Crankshaft Rear Seal Ring, Replace (up to MY 04)
- J320000 Crankshaft, Remove and Install (Z 18 XE, without Air Conditioning)
- J321500 Crankshaft Front Seal Ring, Replace (Z 18 XE, with Air Conditioning, LHD)
- Remove and install crankshaft (Z 14 XE without air conditioning, Z 16 YNG)
- Measure crankshaft (Z 10 XE, Z 10 XEP)
- Check crankshaft alignment (Z 12 XE, Z 12 XEP, Z 14 XEP)
- Replace front crankshaft seal ring (Z 14 XE LHD, Z 16 YNG)
- Measure crankshaft (Z 14 XE, Z 16 YNG)
- Replace oil filter short circuit valve (Z 14 XE, Z 16 YNG with air conditioning, RHD)
- Diagnostic Information and Procedures
- Con Rod Bearing
- Con Rod
- Repair Instructions
- Remove and install all pistons with con-rods (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Remove and install all pistons with con-rods (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- J330100 All Pistons with Con-rod, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- J335500 remove and install fly wheel (Z 14 XE without air conditioning LHD, Z 16 YNG)
- Remove and install all pistons with con-rods (Z 14 XE, Z 16 YNG with air conditioning, RHD)
- Flywheel
- Repair Instructions
- Other Information
- Cylinder Head
- Repair Instructions
- Cylinder head and attaching parts, check and measure - Survey
- Cylinder head height, check
- Cylinder head, check for plane surface
- Valve, measure
- Inner diameter of valve guide, check
- Valve stem play, determine
- Installation height of valves, check
- Installation height of valve guide, check
- Cylinder head, overhaul
- Cylinder head, attach to assembly tool set KM-6215
- Cylinder head, disassemble
- Valves, remove
- Valve seat, cut (in cylinder head)
- Valve guide, ream
- Valve, grind
- Valve, grind in
- Valve stem seals, replace
- Cylinder head, assemble
- Cylinder head machining table of contents
- Remove and install exhaust gas recirculation valve
- Exhaust Gas Recirculation Pipe, Remove and Install
- Remove and install exhaust gas recirculation valve
- Remove and install cylinder head cover (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Remove and install cylinder head (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Remove and install cylinder head cover (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- Remove and install cylinder head (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- J307000 Cylinder Head Cover, Remove and Install (Z 14 XE, Z 16 YNG with AC, LHD)
- Remove and install cylinder head (Z 10 XE, Z 10 XEP, with air conditioning, LHD)
- Remove and install cylinder head (Z 12 XE, Z 12 XEP, Z 14 XEP, without air conditioning, LHD)
- J312000 Cylinder Head, Remove and Install (Z 14 XE, Z 16 YNG with AC)
- J307000 Cylinder Head Cover, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- J312000 Cylinder Head, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- Remove and install exhaust gas recirculation valve
- Remove and install adapter, exhaust gas recirculation valve
- Remove and install exhaust gas recirculation valve (Z 12 XE, Z 12 XEP, Z 14 XEP)
- Attaching parts to cylinder head, remove and install
- Description and Operation
- Component Locator
- Specifications
- Special Tools and Equipment
- Camshaft
- Repair Instructions
- Remove and install both camshafts (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Remove and install both camshafts (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- J314300 Camshaft Sprockets, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- J314600 Camshaft Seal Ring, Replace (Z 18 XE, with Air Conditioning, LHD)
- J314570 Both Camshafts, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- Replace front camshaft sealing ring (Z 14 XE, Z 16 YNG with air conditioning, RHD)
- Remove and install both camshafts (Z 14 XE, Z 16 YNG with AC, RHD)
- Valves
- Repair Instructions
- Replace valve stem seal (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- Replace valve stem seals (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- J 312315 replace valve stem seal (Z 14 XE, Z 16 YNG with air conditioning, RHD)
- J 312315 Valve Stem Seals, Replace (Z 18 XE, with Air Conditioning, LHD)
- Intake manifold
- Repair Instructions
- Replace intake manifold gasket (Z 10 XE, Z 10 XEP, with air conditioning, LHD)
- Replace intake manifold gasket (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- J301510 Gasket - Intake Manifold Upper Part, Replace (Z 14 XE, with AC, RHD)
- J301500 Intake Manifold Gasket, Replace (Z 18 XE, with Air Conditioning, LHD)
- Replace intake manifold lower section (Z 14 XE, with air conditioning, RHD)
- Exhaust manifold
- Repair Instructions
- Replace exhaust manifold gasket (cast manifold version)
- Replace exhaust manifold gasket (Z 12 XE, Z 14 XEP, with air conditioning, LHD)
- Replace exhaust manifold gasket (Z 12 XE, Z 14 XEP, without air conditioning, LHD)
- J303000 Intake manifold gasket, replace (Z 14 XE, Z 16 YNG with AC, RHD)
- J303000 Exhaust Manifold Gasket, Replace (Z 18 XE, with Air Conditioning, LHD)
- Replace exhaust manifold (Z 12 XEP, Z 14 XEP-Combo)
- Replace exhaust manifold gasket (conversion from cast manifold to sheet metal manifold)
- Replace exhaust manifold gasket (sheet metal manifold version)
- Spark Plug
- Repair Instructions
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Excessive, Indifferent Play
- Loose, Missing, Broken
- Shudder
- No Start
- Cold Driveability
- Backfires, Misfires
- Hesitation
- Poor Fuel Economy
- Poor Start
- Rough Idle
- Surge, Miss, Chuggle
- Fuel Injection Systems
- Description and Operation
- Multec S
- Repair Instructions
- Component Locator
- Specifications
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Multec S (F), Z 14 XE
- Multec S (F), Z 16 SE
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Throttle Valve Housing
- Throttle Valve Potentiometer
- Intake Pipe Pressure Sensor
- Injection Valve
- Inductive Impulse Sensor
- Knocking Sensor
- Oxygen Sensor
- Control Unit
- Coolant Temperature Sensor
- DIS-Ignition Module
- Accelerator Pedal Position Sensor
- Motronic M/ME 1.5.5
- Repair Instructions
- Check fuel pressure (Z 10 XE, Z 10 XEP, with air conditioning system, LHD)
- Replace mixture regulation oxygen sensor, heated (Z 10 XE, Z 10 XEP, without air conditioning system, LHD)
- Replace catalytic converter control oxygen sensor (Z 10 XE, Z 10 XEP, without air conditioning system, LHD)
- Replace pedal travel sensor (Z 10 XE, Z 10 XEP, with air conditioning, LHD)
- Check fuel pressure (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- Replace mixture regulation oxygen sensor, heated (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning system, LHD)
- Replace catalytic converter control oxygen sensor (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning system, LHD)
- Replace sensor (Twinport) (Z 10 XEP)
- Description and Operation
- Component Locator
- Specifications
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Motronic ME1.5.5, Z 10 XE
- Motronic ME1.5.5, Z 12 XE
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Won't Maintain Adjustment
- Poor Operation, Incorrect Operation
- Loose, Missing, Broken
- Rough Idle
- Sluggish, Power Loss
- Warning Lights, Telltale
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Throttle Valve Housing
- Accelerator Pedal Position Sensor
- Throttle Valve Adjuster
- Throttle Valve Potentiometer
- Injection Valve
- Inductive Impulse Sensor
- Repair Instructions
- Replace camshaft sensor (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Replace camshaft sensor (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Replace camshaft sensor (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- Replace crankshaft sensor (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- Knocking Sensor
- Air Flow Meter
- Control Unit
- Coolant Temperature Sensor
- Air Filter Housing
- Ignition Module
- Simtec 71
- Repair Instructions
- Specifications
- Diagnostic Information and Procedures
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Rough Idle
- Sluggish, Power Loss
- Surge, Miss, Chuggle
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Throttle valve module
- Pedal Position Sensor
- Injection Valve
- Inductive Impulse Sensor
- Knocking Sensor
- Oxygen Sensor
- Control Unit
- Coolant Temperature Sensor
- Ignition Module
- Air Filter
- EDC-ECD V5
- Repair Instructions
- Specifications
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- No Start
- Poor Start
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Fuel Injection Nozzles
- Fuel Injection Lines
- Crankshaft Pulse Pickup
- Accelerator Pedal Position Sensor
- Injection Pump
- Hot Film Mass Air Flow Meter
- Engine control unit
- Charge Pressure Sensor
- Coolant Temperature Sensor
- Charge Pressure Regulation Solenoid Valve
- Fuel injection pump control unit
- HDRC TX2
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Electronic Diesel Injection System HDRCTX2, Y 17 DT, Y 17 DTL
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Multijet 6JF
- Repair Instructions
- Description and Operation
- Component Locator
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Electronic Diesel Injection System Multijet 6JO, Z 13 DT
- Technical Service Bulletins
- Won't Maintain Adjustment
- Poor Operation, Incorrect Operation
- Insufficient Heat, Cooling
- Rough Idle
- Sluggish, Power Loss
- Stalls
- Warning Lights, Telltale
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Injector
- Repair Instructions
- Specifications
- Pressure line
- Crankshaft Pulse Pickup
- Accelerator Pedal Position Sensor
- High pressure pump
- Hot Film Mass Air Flow Meter
- Control Unit
- Coolant Temperature Sensor
- Air Filter Housing
- Repair Instructions
- Component Locator
- Camshaft pulse pick-up
- Charge Pressure Sensor
- Pressure accumulator
- Oil leak lines
- Denso DEC
- Repair Instructions
- Specifications
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Electronic Diesel Injection System DEC30, Z 17 DTH
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- No Start
- Hesitation
- Rough Idle
- Sluggish, Power Loss
- Stalls
- Warning Lights, Telltale
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Injector
- Pressure line
- Crankshaft Pulse Pickup
- Accelerator Pedal Position Sensor
- High pressure pump
- Hot Film Mass Air Flow Meter
- Control Unit
- Coolant Temperature Sensor
- Air Filter Housing
- Camshaft pulse pick-up
- Charge Pressure Sensor
- Solenoid Valve
- Pressure accumulator
- Oil leak lines
- Electronic Diesel Control EDC 16 C3, EDC 16 CP33, EDC 16 C36, EDC 17 C11
- Schematic and Routing Diagrams
- Motronic ME 7.6.1/ME 7.6.2/ME 7.6.3/ME 7.6.4/ME 7.9.9
- Repair Instructions
- Check fuel pressure (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- Replace mixture regulation oxygen sensor, heated (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning system, LHD)
- Replace catalytic converter control oxygen sensor (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning system, LHD)
- Specifications
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Motronic 7.6.1, Z 10 XEP, Z 12 XEP, Z 14 XEP
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Won't Maintain Adjustment
- Poor Operation, Incorrect Operation
- Rough Idle
- Sluggish, Power Loss
- Warning Lights, Telltale
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Throttle Valve Housing
- Accelerator Position Sensor
- Injector
- Pulse Pick-Up
- Knock Sensor
- Air Mass Meter
- Control Unit
- Temperature Sensor
- Air Cleaner Housing
- Ignition module
- Twin Port Sensor
- Multijet 6JO
- Repair Instructions
- Component Locator
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Electronic Diesel Injection System Multijet 6JO, Z 13 DT
- Technical Service Bulletins
- Noise, Vibration, Rattle
- No Start
- Poor Start
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Injector Nozzles
- Repair Instructions
- Specifications
- Pressure Line
- Pulse Pick-up, Crankshaft
- Accelerator Position Sensor
- High Pressure Pump
- Hot Film Mass Air Flow Meter
- Control Unit
- Coolant Temperature Sensor
- Camshaft Pulse Pick-up
- Charge Pressure Sensor
- Pressure Reservoir
- Oil Leak Lines
- Engine Electrics
- Repair Instructions
- Schematic and Routing Diagrams
- Starter
- Repair Instructions
- Replace starter (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Remove and install starter (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- J700100 remove and install starter (Z 14 XE, Z 16 YNG with air conditioning, RHD)
- J700100 Starter, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- J700100 Starter, Remove and Install (Y 17 DTL, without AC, LHD)
- Starter, Replace
- Alternator
- Repair Instructions
- Remove, install or replace alternator (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Replace regulator for alternator (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Remove and install alternator (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- Replace regulator for alternator (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- J705100 Alternator, remove and install or replace (Z 14 XE, Z 16 YNG with AC, RHD)
- J705100 Alternator, Remove and Install (Y 17 DTL, without AC, LHD)
- J705100 Alternator, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- J714100 Regulator For Alternator, Replace (Z 18 XE, with Air Conditioning, LHD)
- J705100 Alternator, Remove and Install or Replace (Y 17 DT, with AC, LHD)
- J 712100 Alternator Support, Replace (Y 17 DTL, with AC, LHD)
- Alternator, Remove and Install or Replace
- Regulator for Alternator, Replace
- Alternator, Remove And Install (Z 17 DTH, With Air Conditioning, LHD)
- Replace alternator drive disc
- Replace alternator support
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Pre-Glow System (Diesel Engine)
- Cooling System
- Repair Instructions
- Top up and bleed cooling system (Z 10 XE, Z 10 XEP)
- Check cooling system for leaks (Z 10 XE, Z 10 XEP)
- Check for engine leaks (CO content in coolant) (Z 10 XE, Z 10 XEP)
- Replace fan motor (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Fill and bleed cooling system (Z 12 XE, Z 12 XEP, Z 14 XEP)
- Check for engine leaks (CO content in coolant) (Z 12 XE, Z 12 XEP, Z 14 XEP)
- Top up cooling system and bleed (Z 14 XE, Z 16 YNG)
- Check engine for leaks (amount of CO in coolant) (Z 14 XE, Z 16 YNG)
- J635100 check cooling system for leaks (Z 14 XE, Z 16 YNG)
- J601510 replace coolant pipe (Z 14 XE, Z 16 YNG with air conditioning, RHD)
- J315600 Oil Cooler/Heat Exchanger, Replace (Y 17 DTL, without AC, LHD)
- Cooling System, Top Up and Bleed (Y 17 DTL, Y 17 DT)
- J608500 Thermostat Housing, Remove and Install (Y 17 DTL, without AC, LHD)
- J601510 Coolant Pipe, Replace (Y 17 DTL, without AC, LHD)
- J608200 Coolant Connection, Remove and Install (Y 17 DTL, without AC, LHD)
- Cooling System, Top Up and Bleed (Z 18 XE)
- J635100 Cooling System, Check for Leaks (Z 18 XE)
- J601510 Coolant Pipe, Replace (Z 18 XE, with Air Conditioning, LHD)
- Cooling System, Check for Leaks (Y 17 DT, Y 17 DTL)
- J608200 Coolant Connection, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- Engine, Check for Leaks (CO Content in Coolant) (Y 17 DT, Y 17 DTL)
- J 603500 Fan Housing, Replace (Y 17 DT, with AC, RHD)
- Cooling System, Charge and Bleed
- Intercooler, Replace
- Coolant Temperature Sensor, Replace (Z 17 DTH, With Air Conditioning, LHD)
- Cooling System, Top Up And Bleed (Z 17 DTH, With Air Conditioning, LHD)
- Cooling System, Check for Leaks (Z 17 DTH, With Air Conditioning, LHD)
- Engine, Check for Leaks (CO Concentration in Cooling System) (Z 17 DTH, With Air Conditioning, LHD)
- Check the cooling system for leaks
- Engine Leaks, Check (CO-Content In Cooling System) (With Air Conditioning, LHD)
- Replace coolant inlet port
- Coolant Pipe, Replace (Z 17 DTH, without AC, LHD)
- Coolant Connection, Replace (Z 17 DTH, without AC, LHD)
- Replace lower coolant pipe
- Replace upper coolant pipe
- Description and Operation
- Specifications
- Schematic and Routing Diagrams
- Seal Thermostat Housing
- Radiator
- Repair Instructions
- Replace radiator (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- J600500 Replace radiator (Z 12 XE, Z12 XEP, Z 14 XEP, with air conditioning, LHD)
- J600500 Radiator, Replace (Z 14 XE, AF 13 II, with AC, LHD)
- J600500 Radiator, Replace (Y 17 DT, without AC, RHD)
- J600500 Radiator, Replace (Z 18 XE, with Air Conditioning, LHD)
- J600500 Replace radiator (Z 12 XE, Z 12 XEP, Z 14 XEP, without air conditioning, LHD)
- Replace radiator (Z 10 XE, Z 10 XEP, with air conditioning, LHD)
- J 600500 Radiator, Replace (Y 17 DT, with AC, RHD)
- Radiator, Replace
- Radiator, Replace (Z 17 DTH, with AC, LHD)
- Technical Service Bulletins
- Chip, Crack
- Corrosion, Rust, Dirt
- Leaks
- Fan Motor
- Repair Instructions
- Replace fan motor (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Replace fan motor (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- J606800 Fan Motor, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- Replace fan motor (Z 12 XE, Z 12 XEP, Z 14 XEP, without air conditioning, LHD)
- Replace fan motor (Z 10 XE, Z 10 XEP, with air conditioning, LHD)
- J 606800 Fan Motor, Replace (Y 17 DT, with AC, RHD)
- Replace fan motor
- Fan Housing, Replace
- Fan Motor, Replace (Z 17 DTH, with Air Conditioning, LHD)
- Description and Operation
- Oil Cooler
- Thermostat
- Repair Instructions
- Remove and install thermostat with coolant connection (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Remove and install thermostat housing (Z 12 XE, Z12 XEP Z 14 XEP with air conditioning LHD)
- J608110 Thermostat with Coolant Connections, Remove and Install (Z 14 XE, Z 16 YNG with AC)
- J608500 Thermostat Housing, Remove and Install (Z 14 XE, Z 16 YNG with AC, RHD)
- J608100 Thermostat, Remove and Install (Y 17 DTL, without AC, LHD)
- J608110 Thermostat with Coolant Connection, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- Thermostat Housing, Remove and Install
- Thermostat, Remove and Install (Z 17 DTH, with AC, LHD)
- Thermostat Housing, Remove and Install (Z 17 DTH, with AC, LHD)
- Water Pump
- Repair Instructions
- Remove and install coolant pump (Z 10 XE, Z 10 XEP, without air conditioning, LHD)
- Remove and install coolant pump (Z 12 XE, Z 12 XEP, Z 14 XEP, with air conditioning, LHD)
- J609100 remove and install coolant pump (Z 14 XE, Z 16 YNG with AC, RHD)
- J609100 Coolant Pump, Remove and Install (Y 17 DTL, without AC, LHD)
- J609100 Coolant Pump, Remove and Install (Z 18 XE, with Air Conditioning, LHD)
- Remove and install coolant pump (Z 12 XE, Z 12 XEP, Z 14 XEP, without air conditioning, LHD)
- Remove and install oil pump (Z 10 XE, Z 10 XEP, with air conditioning, LHD)
- Coolant Pump, Replace
- Cooling Pump, Remove And Install (Z 17 DTH, With Air Conditioning, LHD)
- Turbo-Charging
- Repair Instructions
- J600400 Intercooler, Replace (Y 17 DT, with AC, LHD)
- J470400 Turbocharger, Replace (Y 17 DTL, without AC, LHD)
- J470400 Turbocharger, Replace (Y 17 DT, with AC, LHD)
- Charge Pressure Sensor, Replace (Z 17 DTH, With Air Conditioning, LHD)
- Turbocharger, Replace
- Turbocharger, Replace (Z 17 DTH, With Air Conditioning, LHD)
- Intercooler, Replace (Z 17 DTH, with Air Conditioning, LHD)
- Replace charge air pipe to intercooler
- Description and Operation
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Sluggish, Power Loss
- Leaks
- Smoke, Odour, Fumes
- Gaskets
- Oil Lines
- Repair Instructions
- J461710 Turbocharger Oil Feed Line, Replace (Y 17 DTL, without AC, LHD)
- J461730 Oil Return Hose - Turbocharger, Replace (Y 17 DTL, without AC, LHD)
- Oil Feed Line to Turbocharger, Replace
- Oil Return Line from Turbocharger, Replace
- Turbocharger Oil Feed Line, Replace (Z 17 DTH, without AC, LHD)
- Oil Return Line from Turbocharger, Replace
- Oil Cooler
- Oil Cooler Thermostat
- Charge air cooler
- DOHC diesel engine
- Repair Instructions
- J463051 Upper Toothed Belt Cover, Replace (Y 17 DTL, without AC, LHD)
- J463052 Lower Toothed Belt Cover, Replace (Y 17 DTL, without AC, LHD)
- J462400 Toothed Belt, Replace (Y 17 DTL, without AC, LHD)
- J435210 Toothed Belt Tension Roller, Replace (Y 17 DTL, without AC, LHD)
- J435200 Toothed Belt Guide Roller, Replace (Y 17 DTL, without AC, LHD)
- Replace rear toothed belt cover (Y 17 DTL, with air conditioning, LDH)
- Replacing atmospheric pressure sensor
- Description and Operation
- Special Tools and Equipment
- Diagnostic Information and Procedures
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- General
- Repair Instructions
- Flexible maintenance intervals - Corsa-C, Meriva, Tigra-B
- Measuring oil consumption
- Valve Clearance, Check and Adjust (Y 17 DTL)
- P501200 Toothed Belt Tension, Check and Correct (Y 17 DTL, without AC, LHD)
- J607000 Ribbed V-belt, Replace (Y 17 DTL, without AC, LHD)
- J607300 Ribbed V-belt Tensioner, Replace (Y 17 DTL, without AC, LHD)
- J450100 Engine, Remove and Install (Y 17 DTL, without AC, LHD)
- J451800 Compression, Check (Y 17 DTL)
- J451800 Compression, Check (Y 17 DT, without AC, RHD)
- J491730 Timing, Check (Y 17 DT, with AC, LHD)
- J450100 Engine, Remove and Install (Y 17 DT, with AC, LHD)
- J 470200 Return Manifold, Replace (Y 17 DTL, without AC, LHD)
- Check engine pressure loss Y 17 DTL, Y 17 DT
- Check timing (Y 17 DTL, with air conditioning, LHD)
- Adjust timing (Y 17 DT, with air conditioning, LHD)
- Check diesel fuel injection pump setting (Y 17 DTL, without air conditioning, LHD)
- Adjust diesel fuel injection pump (Y 17 DTL, without air conditioning, LHD)
- Repair engine using an engine short block (Y 17 DT)
- Removing and attaching manual transmission from/to engine (Y 17 DTL, without air conditioning, LHD)
- Replace atmospheric pressure sensor (Y 17 DTL, without air conditioning, LHD)
- Replace charge pressure control solenoid valve (Y 17 DTL, without air conditioning, LHD)
- Flexible maintenance intervals
- Chemical products
- Flexible maintenance intervals
- Air Cleaner Housing, Remove and Install
- Engine oil with oil filter change
- Cooling System, Charge and Bleed
- Engine with Transmission, Remove and Install
- MTA Manual Transmission from Engine, Detach and Attach
- Flexible maintenance intervals
- Timing, Check (Z 17 DTH, with AC, LHD)
- Air Cleaner Housing, Remove and Install (Z 17 DTH, with AC, LHD)
- Engine Oil with Filter Change (Z 17 DTH, with AC, LHD)
- Engine With Manual Transmission, Remove and Install (Z 17 DTH, with AC, LHD)
- Throttle Valve Module, Replace (Z 17 DTH, with AC, LHD)
- Cooling System, Check for Leaks (Z 17 DTH, With Air Conditioning, LHD)
- Check compression
- Measure oil temperature
- Check engine oil pressure
- Engine Leaks, Check (CO-Content In Cooling System) (With Air Conditioning, LHD)
- Compression, Check (Z 17 DTH, with Air Conditioning, LHD)
- Oil Temperature, Measure (Z 17 DTH, with Air Conditioning, LHD)
- Manual Transmission From/To Engine, Detach and Attach (Z 17 DTH, With Air Conditioning, LHD)
- Engine Using A Short Block, Repair (Z 17 DTH, With Air Conditioning, LHD)
- Starter, Remove And Install (Z 17 DTH, With Air Conditioning, LHD)
- Air Intake Pipe, Replace (Z 17 DTH, with Air Conditioning, LHD)
- Checking engine pressure loss
- Check engine oil pressure
- Engine Pressure Loss, Check - Diesel Engine
- Repair engine using a short-block
- Checking and Adjustment Values
- Pressure Loss Check - Charge Air System
- Component Locator
- Specifications
- Special Tools and Equipment
- Other Information
- Seals and Seal Rings
- Repair Instructions
- J471300 Gasket - Intake Manifold, Replace (Y 17 DTL, without AC, LHD)
- J470300 Gasket - Exhaust Manifold, Replace (Y 17 DTL, without AC, LHD)
- J462060 Seal Ring - Camshaft, Replace (Y 17 DTL, without AC, LHD)
- J 470300 Gasket - Exhaust Manifold, Replace (Y 17 DT, with AC, LHD)
- Replace rear crankshaft sealing ring (Y 17 DT, without air conditioning, RHD)
- Replace front crankshaft sealing ring (Y 17 DTL, with air conditioning, LHD)
- Replace oil pump sealing ring (Y 17 DTL, with air conditioning, LHD)
- Intake Manifold Gasket, Replace
- Exhaust Manifold Gasket, Replace
- Gasket, Lower Part of Intake Manifold, Replace (Z 17 DTH, with AC, LHD)
- Camshaft Seal Ring, Replace (Z 17 DTH, with AC, LHD)
- Front Crankshaft Seal Ring, Replace (Z 17 DTH, with AC, LHD)
- Oil Pump Seal Ring, Replace (Z 17 DTH, with AC, LHD)
- Engine, Check for Leaks (CO Concentration in Cooling System) (Z 17 DTH, With Air Conditioning, LHD)
- Cylinder Head Gasket, Replace
- Camshaft Housing Gasket, Replace
- Check the cooling system for leaks
- Turbocharger Gasket on Catalytic Converter Flange, Replace
- Gasket, Exhaust Manifold, Replace (Z 17 DTH, with Air Conditioning, LHD)
- Rear Crankshaft Seal Ring, Replace (Z 17 DTH, Without Air Conditioning, LHD)
- Replacing oil pump seal ring
- Checking engine pressure loss
- Replace rear crankshaft seal ring
- Replace valve stem seals
- Specifications
- Ribbed V-Belt
- Repair Instructions
- J607000 Ribbed V-belt, Replace (Y 17 DTL, without AC, LHD)
- J607300 Ribbed V-belt Tensioner, Replace (Y 17 DTL, without AC, LHD)
- Ribbed V-belt Tensioner, Check (Y 17 DT, Y 17 DTL)
- Ribbed V-Belt,. Replace
- Ribbed V-Belt, Replace (Z 17 DTH, with Air Conditioning, LHD)
- Specifications
- Tension Roller
- Guide Roller
- Fuel Pump
- Engine Damping Block
- Repair Instructions
- J478100 Font Reaction Member, Replace (Y 17 DTL, without AC, LHD)
- J473500 Rear Reaction Member, Replace (Y 17 DTL, without AC, LHD)
- J472200 Engine Damping Block, Replace (Left) (Y 17 DTL, without AC, LHD)
- J472100 Engine Damping Block, Replace (Right) (Y 17 DTL, without AC, LHD)
- J472000 Engine Damping Blocks, Replace (Left and Right) (Y 17 DTL, without AC, LHD)
- Front Reaction Member, Remove and Install
- Rear Reaction Member (Assembly), Replace
- Left Hand Engine Damping Block, Replace
- Right Hand Engine Damping Block, Replace
- Engine With Manual Transmission, Remove and Install (Z 17 DTH, with AC, LHD)
- Engine Damping Block ( Both Sides) , Replace
- Manual Transmission From/To Engine, Detach and Attach (Z 17 DTH, With Air Conditioning, LHD)
- Front Reaction Member, Replace (Z 17 DTH, With Air Conditioning, LHD)
- Right Hand Engine Damping Block, Replace (Z 17 DTH, With Air Conditioning, LHD)
- Rear Reaction Member, Replace (Z 17 DTH, With Air Conditioning, LHD)
- Left Hand Engine Damping Block, Replace (Z 17 DTH, With Air Conditioning, LHD)
- Right And Left Hand Engine Damping Block, Replace (Z 17 DTH, With Air Conditioning, LHD)
- Oil Circulating
- Repair Instructions
- J979700 Engine Oil with Filter Change (Y 17 DTL, Z 17 DT)
- J460810 Oil Filter Housing, Remove and Install (Y 17 DTL, without AC, LHD)
- J315600 Oil Cooler/Heat Exchanger, Replace (Y 17 DTL, without AC, LHD)
- J456600 Oil Pump, Remove and Install (Y 17 DTL, without AC, LHD)
- J456620 Oil Pump Pressure Valve, Remove and Install (Y 17 DTL, without AC, LHD)
- J461710 Turbocharger Oil Feed Line, Replace (Y 17 DTL, without AC, LHD)
- J461730 Oil Return Hose - Turbocharger, Replace (Y 17 DTL, without AC, LHD)
- J456510 Oil Pan - Lower Part, Remove and Install (Y 17 DTL, without AC, LHD)
- J456500 Oil Pan - Upper Part, Remove and Install (Y 17 DTL, without AC, LHD)
- Oil Temperature, Measure (Y 17 DT, Y 17 DTL)
- J 317700 Oil Dipstick Guide Tube, Replace (Y 17 DT, with AC, LHD)
- Replace front crankshaft sealing ring (Y 17 DTL, with air conditioning, LHD)
- Replace oil pump sealing ring (Y 17 DTL, with air conditioning, LHD)
- Replace oil pressure switch (Y 17 DTL, without air conditioning, RHD)
- Engine oil with oil filter change
- Oil Pump Pressure-Regulating Valve, Remove and Install
- Replacing oil pressure switch
- Replacing oil dipstick guide tube
- Oil Feed Line to Turbocharger, Replace
- Engine Oil with Filter Change (Z 17 DTH, with AC, LHD)
- Oil Pump Seal Ring, Replace (Z 17 DTH, with AC, LHD)
- Oil Pump Drive Gear, Replace (Z 17 DTH, With AC, LHD)
- Oil Pump, Remove and Install (Z 17 DTH, with AC, LHD)
- Oil Pan Lower Section, Remove and Install (Z 17 DTH, with AC, LHD)
- Measure oil temperature
- Check engine oil pressure
- Oil Filter Housing, Remove and Install
- Oil Cooler Heat Exchanger, Replace
- Oil Pump, Remove and Install
- Oil Return Line from Turbocharger, Replace
- Oil Pan, Remove and Install
- Oil Intake Pipe, Replace
- Oil Baffle Plate, Replace
- Oil Pipe Inside Engine, Replace
- Oil Filler Port, Replace
- Sensor, Dynamic Oil Level Check, Replace
- Oil Temperature, Measure (Z 17 DTH, with Air Conditioning, LHD)
- Oil Filter Housing, Remove And Install (Z 17 DTH, With Air Conditioning, LHD)
- Oil Cooler/Heat Exchanger, Replace (Z 17 DTH, With Air Conditioning, LHD)
- Oil Pan Upper Section, Remove And Install (Z 17 DTH, With AC, LHD)
- Oil Feed Line, Vacuum Pump, Replace (Z 17 DTH, With Air Conditioning, LHD)
- Oil Return Hose, Vacuum Pump, Replace (Z 17 DTH, with Air Conditioning, LHD)
- Dynamic Oil Level Check Sensor, Replace (Z 17 DTH, With Air Conditioning, LHD)
- Replace oil separator
- Replacing oil pump seal ring
- Replacing oil spray nozzles
- Check engine oil pressure
- Replacing oil pressure switch
- Replacing oil dipstick guide tube
- Turbocharger Oil Feed Line, Replace (Z 17 DTH, without AC, LHD)
- Oil Return Line from Turbocharger, Replace
- Replace con-rod bearing
- Replace cylinder block ventilation
- Check oil pump
- Specifications
- Timing Gear Case
- Repair Instructions
- J463052 Lower Toothed Belt Cover, Replace (Y 17 DTL, without AC, LHD)
- Replace rear toothed belt cover (Y 17 DTL, with air conditioning, LDH)
- Timing, Check
- Timing, Check (Z 17 DTH, with AC, LHD)
- Toothed Belt, Replace (Z 17 DTH, with AC, LHD)
- Toothed Belt Tension Roller, Replace (Z 17 DTH, with AC, LHD)
- Toothed Belt Guide Roller, Replace (Z 17 DTH, with AC, LHD)
- Timing Case, Remove and Install
- Timing Chain Sliding Rail, Replace
- Valve Clearance, Adjust (Z 17 DTH, with Air Conditioning, LHD)
- Timing, Adjust (Z 17 DTH, with Air Conditioning, LHD)
- Toothed Belt Tension, Check And Correct (Z 17 DTH, with Air Conditioning, LHD)
- Toothed Belt Drive Gear - Crankshaft Sprocket, Replace
- Rear Toothed Belt Cover, Replace (Z 17 DTH, With Air Conditioning, LHD)
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Loose, Missing, Broken
- Chip, Crack
- Cover, timing case
- Hydraulic chain tensioner
- Timing chain
- Tension rail, timing chain
- Cylinder Block
- Repair Instructions
- Description and Operation
- Component Locator
- Specifications
- Guide Bearing in Crankshaft
- Crankshaft Bearing Shell
- Piston
- Repair Instructions
- J 452700-010 Piston, Replace (Y 17 DTL, Y 17 DT)
- J 452700 All Pistons with Con-rods, Remove and Install (Y 17 DT, with AC, LHD)
- J 452700-012 Piston Rings, Replace (Y 17 DT)
- All Pistons with Con-Rod, Remove and Install
- One Piston and/or Con-Rod, Replace
- Piston Rings, Replace (Z 17 DTH, Without Air Conditioning, LHD)
- Piston, Replace (Z 17 DTH, Without Air Conditioning, LHD)
- All Pistons with Con-rod, Remove and Install (Z 17 DTH, without AC, LHD)
- Piston Rings, Replace
- Crankshaft
- Repair Instructions
- Replace rear crankshaft sealing ring (Y 17 DT, without air conditioning, RHD)
- Replace front crankshaft sealing ring (Y 17 DTL, with air conditioning, LHD)
- Check crankshaft alignment (Y 17 DT, Y 17 DTL)
- Removing and installing crankshaft (Y 17 DTL)
- Front Crankshaft Seal Ring, Replace (Z 17 DTH, with AC, LHD)
- Crankshaft Sensor, Replace (Z 17 DTH, With Air Conditioning, LHD)
- Toothed Belt Drive Gear - Crankshaft Sprocket, Replace
- Rear Crankshaft Seal Ring, Replace (Z 17 DTH, Without Air Conditioning, LHD)
- Check axial play of crankshaft
- Replacing oil spray nozzles
- Crankshaft, Remove and Install
- Measuring crankshaft
- Crankshaft, Remove and Install
- Replace rear crankshaft seal ring
- Remove and install torsional vibration damper
- Toothed Belt Drive Gear - Crankshaft Sprocket, Replace
- Check crankshaft bearing clearance (with Plastigage)
- Check the bearing clearance of the crankshaft (use micrometer and internal measuring device)
- Con Rod Bearing
- Con Rod
- Repair Instructions
- J 452700 All Pistons with Con-rods, Remove and Install (Y 17 DT, with AC, LHD)
- Check crankshaft alignment (Y 17 DT, Y 17 DTL)
- Replace one con-rod bearing (Y 17 DT, Y 17 DTL)
- All Pistons with Con-Rod, Remove and Install
- One Piston and/or Con-Rod, Replace
- Con-Rod Bearing, Replace (Z 17 DTH, Without Air Conditioning, LHD)
- All Pistons with Con-rod, Remove and Install (Z 17 DTH, without AC, LHD)
- Flywheel
- Repair Instructions
- Other Information
- Cylinder Head
- Repair Instructions
- Cylinder head and attaching parts, check and measure - Survey
- Cylinder head height, check
- Cylinder head, check for plane surface
- Valve, measure
- Inner diameter of valve guide, check
- Valve stem play, determine
- Installation height of valves, check
- Installation height of valve guide, check
- Cylinder head, overhaul
- Cylinder head, attach to assembly tool set KM-6215
- Cylinder head, disassemble
- Replace heat shield sleeve (Y 17 DT, Y 17 DTL, Y 30 DT, Z 30 DT)
- Valves, remove
- Valve seat, cut (in cylinder head)
- Valve guide, replace (Y 17 DT, Y 17 DTL)
- Valve guide, ream
- Valve, grind
- Valve, grind in
- Valve stem seals, replace
- Cylinder head, assemble
- Cylinder head machining table of contents
- J463810A Camshaft Housing Cover, Remove and Install (Y 17 DTL, without AC, LHD)
- J471300 Gasket - Intake Manifold, Replace (Y 17 DTL, without AC, LHD)
- J470300 Gasket - Exhaust Manifold, Replace (Y 17 DTL, without AC, LHD)
- Repair engine using an engine short block (Y 17 DT)
- Solenoid Valve, Exhaust Gas Recirculation Valve, Remove and Install
- Remove and install exhaust gas recirculation valve
- Cylinder Head, Remove and Install (Z 17 DTH, with AC, LHD)
- Cylinder Head Gasket, Replace
- Exhaust Gas Recirculation Valve, Replace
- Remove and install cylinder head attaching parts
- Check cylinder head for plane surface
- Cooler - Exhaust Gas Recirculation Valve, Replace
- Specifications
- Special Tools and Equipment
- Hydraulic Valve Lifter
- Rocker Arm
- Camshaft
- Repair Instructions
- J314570 Both Camshafts, Remove and Install (Y 17 DTL, without AC, LHD)
- J462060 Seal Ring - Camshaft, Replace (Y 17 DTL, without AC, LHD)
- J314570 Both Camshafts, Remove and Install (Y 17 DTL, with AC, LHD)
- Camshaft Seal Ring, Replace (Z 17 DTH, with AC, LHD)
- Camshaft Sensor, Replace (Z 17 DTH, With Air Conditioning, LHD)
- Both Camshafts, Replace
- Camshaft Sprocket, Replace
- All Hydraulic Valve Lifters, Replace
- Both Camshafts, Remove And Install (Z 17 DTH, with Air Conditioning, LHD)
- Camshaft Housing
- Repair Instructions
- J463810A Camshaft Housing Cover, Remove and Install (Y 17 DTL, without AC, LHD)
- J461900 Camshaft Housing, Replace (Y 17 DTL, without AC, LHD)
- Both Camshafts, Replace
- Camshaft Housing, Replace
- Camshaft Housing Gasket, Replace
- All Roller Cam Followers, Replace
- Camshaft Housing Cover, Remove and Install (Z 17 DTH, with Air Conditioning, LHD)
- Camshaft Housing, Replace (Z 17 DTH, without AC, LHD)
- Valves
- Intake manifold
- Exhaust manifold
- Glow plugs
- Cylinder Head Housing
- Vacuum Pump
- Repair Instructions
- Vacuum Pump, Replace
- Vacuum Pump, Replace (Z 17 DTH, with Air Conditioning, LHD)
- Oil Feed Line, Vacuum Pump, Replace (Z 17 DTH, With Air Conditioning, LHD)
- Oil Return Hose, Vacuum Pump, Replace (Z 17 DTH, with Air Conditioning, LHD)
- Auxiliary aggregate drive
- Toothed Belt
- Repair Instructions
- P501200 Toothed Belt Tension, Check and Correct (Y 17 DTL, without AC, LHD)
- J462400 Toothed Belt, Replace (Y 17 DTL, without AC, LHD)
- J435210 Toothed Belt Tension Roller, Replace (Y 17 DTL, without AC, LHD)
- J435200 Toothed Belt Guide Roller, Replace (Y 17 DTL, without AC, LHD)
- J491730 Timing, Check (Y 17 DT, with AC, LHD)
- Check timing (Y 17 DTL, with air conditioning, LHD)
- Adjust timing (Y 17 DT, with air conditioning, LHD)
- Timing, Check
- Timing, Check (Z 17 DTH, with AC, LHD)
- Toothed Belt Cover, Remove and Install (Z 17 DTH, with AC, LHD)
- Lower Toothed Belt Cover, Remove and Install (Z 17 DTH, with AC, LHD)
- Toothed Belt, Replace (Z 17 DTH, with AC, LHD)
- Oil Pump Drive Gear, Replace (Z 17 DTH, With AC, LHD)
- Timing, Adjust (Z 17 DTH, with Air Conditioning, LHD)
- Toothed Belt Tension, Check And Correct (Z 17 DTH, with Air Conditioning, LHD)
- Toothed Belt Drive Gear - Crankshaft Sprocket, Replace
- Rear Toothed Belt Cover, Replace (Z 17 DTH, With Air Conditioning, LHD)
- Remove and install torsional vibration damper
- Specifications
- Tension Roller
- Guide Roller
- K Clutch and Transmission
- Repair Instructions
- Description and Operation
- Component Locator
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Abrasion, Wear
- Poor Operation, Incorrect Operation
- Excessive Effort, Hard Work
- Hard Shift
- Loose, Missing, Broken
- No Start
- Poor Start
- Manual Transmission Front Wheel Drive
- Specifications
- Special Tools and Equipment
- Differential
- Repair Instructions
- Component Locator
- Seals
- Transmission Housing
- Repair Instructions
- Component Locator
- Transmission Oil
- Repair Instructions
- Specifications
- Manual Transmission F 10/F 13/F 15/F 17, Easytronic F 13/F 17/M 20
- Repair Instructions
- Assistance with Analysis if There are Complaints of Noise in Manual Transmissions
- Assistance with Analysis if There are Complaints of Selection Problems
- Transmission Identification
- Transmission Shift Linkage, Adjust (F13/ F17/ F17 new/ F17+)
- Remove and install shift actuation assembly (F13/F17/F17 new/F17+)
- Replace reversing lamp switch (F13/F17/F17 new/F17+)
- Remove and install manual transmission (F13/F17/F17 new/F17+)
- Replace differential gear (F13/F13 MTA/F17/F17 new/F17+/F17+ MTA)
- Instructions for adjusting differential tapered roller bearing (F13/F13 MTA/F17/F17 new/F17+/F17+ MTA)
- Remove and install manual transmission (F13 MTA/F17+ MTA)
- Overhaul differential gear (F13/F13 MTA)
- Outer Races of Tapered Roller Bearing, Remove and Install (F13/ F13 MTA)
- Remove and install outer races of tapered roller bearing (F17/F17 new/F17+/F17+ MTA)
- Synchromesh Body Assembly, Remove and Install (F13/ F13 MTA)
- Transmission Housing, Replace (F13/ F13 MTA)
- Gears, Remove and Install (F 17)
- Synchromesh Body Assembly, Remove and Install (F 17)
- Transmission Housing, Replace (F17)
- Shift Guide, Dismantle and Assemble (F13/F17/F17 new/ F17+)
- Manual Transmission, Remove and Install (F17+ MTA - Z 13 DT / Z 13 DTJ)
- Synchromesh Body Assembly, Replace (F17 new)
- Transmission Housing, Replace (F17 new)
- Synchromesh Body Assembly, Replace (F17+)
- Transmission Housing, Replace (F17+)
- MTA Manual Transmission from Engine, Detach and Attach
- Description and Operation
- Component Locator
- Specifications
- Diagnostic Information and Procedures
- Other Information
- Technical Service Bulletins
- Abrasion, Wear
- Poor Operation, Incorrect Operation
- Hard Shift
- Loose, Missing, Broken
- Slips
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Drive Shaft
- Repair Instructions
- Component Locator
- Main Shaft
- Repair Instructions
- Component Locator
- End Shield
- Repair Instructions
- Component Locator
- Synchronizer Springs
- Repair Instructions
- Component Locator
- Easytronic transmission shift module
- Easytronic selector lever
- Easytronic wiring harness
- Transmission Shift Linkage
- Repair Instructions
- Transmission Shift Linkage, Adjust (F13/ F17/ F17 new/ F17+)
- Remove and install shift actuation assembly (F13/F17/F17 new/F17+)
- Replace manual shift lever (F13/F17/F17 neu/F17+)
- Manual Shift Lever Gaiter, Replace (F13/F17/F17 new/ F17+)
- Remove manual shift lever insert (F13/F17/F17 neu/F17+)
- Replace manual gearshift knob (F13/F17/F17 neu/F17+)
- Shift Linkage, Remove and Install (F13/F17/F17 new/ F17+)
- Shift Rod Gaiter, Replace (F13/F17/F17 new/ F17+)
- Shift Diagram for Manual Shift Lever, Remove and Install (Sporty Programme) (F13/F17/F17 new/ F17+)
- Replace shift guide assembly (F13/F17/F17 new/F17+)
- Gearshift Cover, Remove and Install and/or Seal (F13/F17/F17 new/ F17+)
- Gearshift Cover, Dismantle and Assemble (F13/F17/F17 new/ F17+)
- Replace selector lever (F13 MTA/F17+ MTA)
- Replace selector lever cover (F13 MTA/F17+ MTA)
- Replace shift module (F13 MTA/F17+ MTA)
- Rear Shift Guide Bracket, Replace (F13/F17/F17 new/ F17+)
- Shift Linkage, Adjust (F 23)
- Gear Shift Assembly, Remove and Install (F 23)
- Replace shift cable (F23)
- Shift Actuation Assembly, Remove and Install (F23)
- Replace shift connection / selector connection clamping piece (F23)
- Component Locator
- Manual Transmission F 28/6 F 40/6 M20/6 M 32/6
- Manual Transmission F 23/5
- Repair Instructions
- Component Locator
- Specifications
- Drive Shaft
- Repair Instructions
- Component Locator
- Main Shaft
- Repair Instructions
- Component Locator
- Transmission Housing
- Repair Instructions
- Component Locator
- Intermediate shaft
- Repair Instructions
- Component Locator
- Transmission Shift Linkage
- Manual Transmission F 12
- Transmission housing / clutch housing
- Technical Service Bulletins
- Won't Maintain Adjustment
- Poor Operation, Incorrect Operation
- Excessive, Indifferent Play
- Low Pedal, Spongy
- Manual Transmission PK5/6, PF6
- Manual Transmission PA6, PF6R
- Automatic Transmission Front Wheel Drive
- Automatic Transmission AF 13/17/14/20/22/30
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Diagnostic Information and Procedures
- Diagnostic Procedures
- AF 13-II Electronic 4-Speed Automatic Transmission
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Brake Band
- Repair Instructions
- Component Locator
- Seals
- Torque Converter
- Transmission Nose Piece
- Repair Instructions
- Component Locator
- Wiring Harness
- Repair Instructions
- Component Locator
- Fluid Filler Tube
- Fluid Cooler Lines
- Fluid Pump
- Repair Instructions
- Component Locator
- Cable for Selector Lever
- Governor
- Valve Body
- Repair Instructions
- Component Locator
- Selector Lever
- Fluid Temperature Sensor
- Wheel Speed Sensor
- Transmission Oil
- Differential
- Repair Instructions
- Component Locator
- Multi-plate clutch
- Repair Instructions
- Component Locator
- Parking lock
- Intermediate gear
- Repair Instructions
- Component Locator
- Drive Shaft
- Repair Instructions
- Component Locator
- Internal gear
- Repair Instructions
- Component Locator
- Thrust bearing
- Automatic Transmission AF 23/33
- Repair Instructions
- Schematic and Routing Diagrams
- Automatic Transmission AF 40
- L Fuel and Exhaust System
- Repair Instructions
- Description and Operation
- Specifications
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Excessive Effort, Hard Work
- Excessive, Indifferent Play
- Stalls
- Warning Lights, Telltale
- Leaks
- Smoke, Odour, Fumes
- LPG Draining, Venting and Purging
- Inspections
- Fuel System
- Repair Instructions
- Description and Operation
- Component Locator
- Specifications
- Active Carbon Canister
- Electric Fuel Pump
- Repair Instructions
- Schematic and Routing Diagrams
- Fuel Filler Pipe
- Repair Instructions
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Leaks
- Fine Fuel Filter
- Fuel Filter Heating
- Fuel Lines
- Repair Instructions
- Front Fuel Line with Fuel Hose, Remove and Install
- Front Fuel Lines, Remove and Install (Diesel Engines)
- Rear Fuel Line and/or Fuel Return Line, Remove and Install
- Centre fuel tank degassing line (petrol engines)
- Front Fuel Return Line with Fuel Return Hose, Remove and Install
- Remove and install fuel hose for add-on heater fuel dosing pump
- Front Fuel Tank Degassing Line, Remove and Install
- Fuel Line - Front, Remove and Install - Models F 06, F 25 (Petrol Engine)
- Front Fuel Supply Line, Remove and Install
- Fuel Supply Line of Injection Pump, Remove and Install
- Fuel Return Line of Injection Pump, Remove and Install
- Front Fuel Return Line, Remove and Install
- Centre Fuel Return Line, Remove and Install
- Fuel Gauge
- Fuel Tank
- Repair Instructions
- Component Locator
- Maintenance opening cover
- Fuel vapour separator
- Tank Ventilation Valve
- Degassing lines
- M Steering
- Repair Instructions
- Description and Operation
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Steering Linkage
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Other Information
- Steering Gear
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Steering Wheel - Steering Column
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Other Information
- EPS Electrical Power Steering
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Electronic Power Steering EPS
- Other Information
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- EPS Steering Column
- Repair Instructions
- Component Locator
- EPS Control Unit
- Repair Instructions
- Component Locator
- N Electrical Equipment and Instruments
- Repair Instructions
- Description and Operation
- Specifications
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Abrasion, Wear
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Loose, Missing, Broken
- Warning Lights, Telltale
- Poor Finish
- Battery
- Repair Instructions
- Other Information
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Poor Start
- Leaks
- Technical Information
- Anti-Theft Warning System-M
- Schematic and Routing Diagrams
- MID (Multi Info Display)
- Repair Instructions
- Schematic and Routing Diagrams
- TID (Triple Info Display)
- Repair Instructions
- Diagnostic Information and Procedures
- Schematic and Routing Diagrams
- Radio
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Electrical Window Winders
- Repair Instructions
- Description and Operation
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Electrical Window Lifters
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Misaligned
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Instruments, Telltales
- Repair Instructions
- Oil Pressure Instrument
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Cigarette Lighter
- Repair Instructions
- Schematic and Routing Diagrams
- Wiring Harnesses
- Repair Instructions
- Other Information
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Loose, Missing, Broken
- Fuse Box
- Switches, Control Unit, Relays, Ignition Lock
- Repair Instructions
- Receiver / Remote Control Unit, Remove and Install - Eberspaecher
- Light Switch Centre, Remove and Install
- Brake Lamp Switch, Remove and Install
- Switch for Parking Brake Telltale, Remove and Install
- Switch - Hazard Warning Lamps, Remove and Install
- Indicator Light Switch / Windscreen Wiper Switch, Remove and Install
- Motor for Electrically Operated Exterior Mirror, Remove and Install
- Switch - Mirror Actuation, Remove and Install
- Clutch Switch, EGR, Remove and Install
- Lock Cylinder for Steering and Ignition Lock, Remove and Install
- Contact Part/Magnetic Release for Steering and Ignition Lock, Replace
- Immobiliser Control Unit, Remove and Install
- Control Unit - Telephone System - Replace (Upgrade Kit)
- Hazard Warning Switch
- Schematic and Routing Diagrams
- Headlamps, Lamps and Horn
- Repair Instructions
- Schematic and Routing Diagrams
- Turn Signal Lamps
- Repair Instructions
- Schematic and Routing Diagrams
- Luggage Compartment Lamp
- Bulbs
- Repair Instructions
- Bulbs - Headlamp/Signal Lamp, Replace
- Tail Light / Bulb, Remove and Install (Model F 08, F 68)
- Number Plate Light / Bulb, Remove and Install (Model F 08, F 68)
- Centre Brake Light / LED Strip, Remove and Install (Model F 08, F 68)
- Front Fog Lamp / Bulb, Replace
- Rear Fog Lamp / Bulb, Replace
- Bulb/Luggage Compartment or Load Compartment Light, Replace (Model F25)
- Front Interior Light / Bulbs, Replace
- Servo Motor - Headlamp Range Control (Valeo Version), Remove and Install
- Servo Motor - Headlamp Range Control (Bosch Version), Remove and Install
- Xenon Bulb, Replace
- Xenon Starter Unit, Remove and Install
- Rear Lamp
- Repair Instructions
- Schematic and Routing Diagrams
- Interior Lamp
- Repair Instructions
- Schematic and Routing Diagrams
- Licence Plate Lamp
- Repair Instructions
- Schematic and Routing Diagrams
- Fog Lamp
- Repair Instructions
- Schematic and Routing Diagrams
- Servo Motor Headlamp Range Control
- Centre Brake Light
- Windscreen Wash/Wipe System, Heated Screen
- Repair Instructions
- Nozzles - Windscreen Wash/Wipe System, Remove and Install
- Water Tank / Pump, Screen Wash/Wipe System, Remove and Install
- Windscreen Wiper Motor, Remove and Install
- Nozzles, High Pressure Headlamp Cleaning System, Replace
- Drive, Washer Nozzles, High Pressure Headlamp Cleaning System, Replace
- Pump, High Pressure Headlamp Washer System, Replace
- Water Tank, High Pressure Headlamp Washer System, Replace
- Washer Nozzle of the Spoiler Tailgate Wash/Wipe System, Replace
- Make basic windscreen wiper arm adjustments
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Schematic and Routing Diagrams
- Rear Screen Wash/Wipe System
- Repair Instructions
- Schematic and Routing Diagrams
- Headlamp Wash/Wipe System
- Schematic and Routing Diagrams
- Central Door Locking System
- Repair Instructions
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Schematic and Routing Diagrams
- Immobiliser
- Diagnostic Information and Procedures
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Central locking with ATWS (electronic)
- Repair Instructions
- Component Locator
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Loose, Missing, Broken
- Schematic and Routing Diagrams
- Electronic module
- Repair Instructions
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Sliding roof electronic module SRM
- Diagnostic Information and Procedures
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Body Control Module BCM
- Diagnostic Information and Procedures
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Central Electrics
- Xenon control unit (headlamp range control)
- Repair Instructions
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Headlamp Levelling Device
- Info display CCRT 700
- Diagnostic Information and Procedures
- Schematic and Routing Diagrams
- Communication / navigation
- Repair Instructions
- Wideband Loudspeaker - Front Door, Remove and Install
- Treble Loudspeaker - Front Door, Remove and Install
- Wide Band Loudspeaker, Rear (Models F08, F 68), Remove and Install
- Remote Control - Radio, Remove and Install
- Radio with Integrated Navigation System, Remove and Install
- Roof Antenna (Models F 08, F 68), Remove and Install
- Telematics Unit, Remove and Install
- Diagnostic Information and Procedures
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Mobile telephone
- Repair Instructions
- Schematic and Routing Diagrams
- Navigation system
- Repair Instructions
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Global Positioning System GPS
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- On-Star system
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Radio
- Repair Instructions
- Schematic and Routing Diagrams
- CD changer
- Diagnostic Information and Procedures
- Electronic Cruise Control
- Description and Operation
- Graphic info display
- Diagnostic Information and Procedures
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Schematic and Routing Diagrams
- Sensors
- Servo motors
- Switches
- Repair Instructions
- Contact Switch for Luggage Compartment or Load Compartment Light, Remove and Install
- Brake Lamp Switch, Remove and Install
- Switch for Parking Brake Telltale, Remove and Install
- Switch - Hazard Warning Lamps, Remove and Install
- Indicator Light Switch / Windscreen Wiper Switch, Remove and Install
- Switch - Mirror Actuation, Remove and Install
- Clutch Switch, EGR, Remove and Install
- Switch for Door Contact, Remove and Install
- Control Switch - Window Winder, Remove and Install
- R Accessories
- Description and Operation
- Special Tools and Equipment
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Smoke, Odour, Fumes
- Antenna
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Schematic and Routing Diagrams
- Radio
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Audio Systems
- Audio Systems CART2007/CCRT2008
- Audio Systems NCDR2011/NCDC2013/NCDC2015
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Other Accessories
- Description and Operation
