Corsa B Workshop Manual
- General Vehicle Information
- Description and Operation
- Warnings, Disclaimers, Safety
- Other Information
- A Maintenance, Body and Chassis Sheet Metal Parts, Frame
- Repair Instructions
- Description and Operation
- Specifications
- Other Information
- Technical Service Bulletins
- Loose, Missing, Broken
- Chip, Crack
- Sheet Metal Parts (Bolted)
- Repair Instructions
- Special Tools and Equipment
- Other Information
- Bonnet
- Front Door
- Technical Service Bulletins
- Loose, Missing, Broken
- Chip, Crack
- Tailgate
- Wing
- Sheet Metal Parts (Welded)
- Repair Instructions
- Special Tools and Equipment
- Other Information
- A Pillar
- Repair Instructions
- Technical Service Bulletins
- Loose, Missing, Broken
- Chip, Crack
- B Pillar
- Repair Instructions
- Description and Operation
- Members
- Repair Instructions
- Control Arm Brace - Front Frame Side Member, Replace
- Front Member (Radiator Crossmember), Replace
- Front Member (Radiator Crossmember), Partially Replace
- Front Frame Side Member, Replace
- Minor Section, Repair - Rear Floor - Models 73, 75, 78, 79
- Minor Section, Repair - Rear Floor - Combo, Model 71
- Front Member
- Repair Instructions
- Specifications
- Technical Information
- Cross Member
- Repair Instructions
- Specifications
- Technical Information
- Spoiler Assembly
- Wheel Well
- Body Rear End Panel Panel
- Roof Panel
- Body Side and Quarter Panel
- Repair Instructions
- Body Rear Quarter Panel, Partially Replace - Model 71
- Rear Quarter Panel Frame, Replace - Model 71
- Front Section of Inner Rear Quarter Panel, Partially Replace - Model 73
- Body Rear Quarter Panel, Front Outer, Replace - Model 71
- Body Rear Quarter Panel, Replace - Model 71
- Body Rear Quarter Panel, Front Lower, Partially Replace - Model 71
- Body Rear Quarter Panel, Replace - Models 73, 78, 79
- Body Rear Quarter Panel, Partially Replace - Model 73
- Rear Section of Inner Rear Quarter Panel, Partially Replace - Models 73, 78, 79
- Trim Panels, Radiator Grille, Spoiler
- Repair Instructions
- Description and Operation
- Special Tools and Equipment
- Other Information
- Front Panel
- Repair Instructions
- Description and Operation
- Rear Spoiler
- Repair Instructions
- Description and Operation
- Rear Panelling
- Repair Instructions
- Description and Operation
- Stone Protector
- Repair Instructions
- Description and Operation
- Door Panel
- Sheet Metal Parts (cement and seal)
- Special Tools and Equipment
- Radiator Grille
- Repair Instructions
- Specifications
- Other Information
- Technical Information
- B Paint
- Other Information
- Technical Service Bulletins
- Technical Information
- Painting Repair System
- Repair Instructions
- Paint Information on the Vehicle Identification Plate
- Overview of Paint Repair Pictograms
- Blending System
- Brief description of blend-in painting (two-coat paint applications)
- Brief description of touch-in painting (two-coat paint applications)
- Paint Systems
- Paint Stages
- Time Allowances (hrs)
- Production Painted Plastic Parts (Exterior)
- Operations - General
- Step A - Observe Service Literature and Safety Measures
- Step B - Prepare Workshop Equipment, Aids
- Overview of Paint Systems (Individual Part Paint Application / Blend-in Painting / Touching-up)
- System 1, 2-C Acrylic-coat for 1-coat Paint Applications
- System 3, Top 2-coat Base Metallic for 2-coat Paint Applications
- System 4, Water Base Coat for 2-coat Solid Paint Applications
- System 5, Top 2-coat Metallic Base Coat for 2-coat Paint Applications
- System 6, 2-C Acrylic-coat for 1-coat Paint Applications
- System 8, Top 2-coat Base Metallic for 2-coat Paint Applications
- System 9, Water Base Coat for 2-coat Paint Applications
- Introduction
- Repair Instructions|General
- System 2, VOC Coat for 1-coat Paint Applications
- System 7, VOC Coats for 1-coat Paint Applications
- System 10, VOC Coat for 1-coat Paint Applications
- System 11, Water Base Coat for 2-coat Paint Applications
- Exterior Colours - Model Year 2003.5
- System 12, Two-colour Paint Applications on Plastic Surfaces
- Brief description of blend-in painting (three-coat paint applications)
- Brief description of touch-in painting (three-coat paint applications)
- Contents of the publication 'Paint repair systems'
- Exterior Colours - Model Year 2005
- Product Version
- Sanding means for various operations
- VOC guideline - background information
- System 13, Painting individual parts for 1-coat paint application (metal, aluminium)
- System 14, Painting individual parts for 2-coat paint application (metal, aluminium)
- System 15, Blend-in painting / touching up for 2-coat paint application (metal)
- System 16, Individual part painting for 2-coat paint application (plastic)
- System 17, Two-colour paint applications on plastic surfaces
- Practical tips
- Painting Repair Operations
- Repair Instructions
- Paint Information on the Vehicle Identification Plate
- Overview of Paint Repair Pictograms
- Blending System
- Brief description of blend-in painting (two-coat paint applications)
- Brief description of touch-in painting (two-coat paint applications)
- Paint Systems
- Paint Stages
- Time Allowances (hrs)
- Production Painted Plastic Parts (Exterior)
- Operations - General
- Step A - Observe Service Literature and Safety Measures
- Step B - Prepare Workshop Equipment, Aids
- Overview of Paint Systems (Individual Part Paint Application / Blend-in Painting / Touching-up)
- System 1, 2-C Acrylic-coat for 1-coat Paint Applications
- System 3, Top 2-coat Base Metallic for 2-coat Paint Applications
- System 4, Water Base Coat for 2-coat Solid Paint Applications
- System 5, Top 2-coat Metallic Base Coat for 2-coat Paint Applications
- System 6, 2-C Acrylic-coat for 1-coat Paint Applications
- System 8, Top 2-coat Base Metallic for 2-coat Paint Applications
- System 9, Water Base Coat for 2-coat Paint Applications
- Introduction
- Repair Instructions|General
- System 2, VOC Coat for 1-coat Paint Applications
- System 7, VOC Coats for 1-coat Paint Applications
- System 10, VOC Coat for 1-coat Paint Applications
- System 11, Water Base Coat for 2-coat Paint Applications
- Exterior Colours - Model Year 2003.5
- System 12, Two-colour Paint Applications on Plastic Surfaces
- Brief description of blend-in painting (three-coat paint applications)
- Brief description of touch-in painting (three-coat paint applications)
- Contents of the publication 'Paint repair systems'
- Exterior Colours - Model Year 2005
- Product Version
- Sanding means for various operations
- VOC guideline - background information
- System 13, Painting individual parts for 1-coat paint application (metal, aluminium)
- System 14, Painting individual parts for 2-coat paint application (metal, aluminium)
- System 15, Blend-in painting / touching up for 2-coat paint application (metal)
- System 16, Individual part painting for 2-coat paint application (plastic)
- System 17, Two-colour paint applications on plastic surfaces
- Practical tips
- Paint Repair
- Areas for Exterior and Interior Painting - Model 73
- Painting of Plastic Exterior Parts
- Paint Repair - Roof Box - Model 71
- Outer Body Stone Protector - Door Sill / B-pillar / Rear Quarter Panel, Front, Repair - Model 71
- Specifications
- Other Information
- Paint Repair
- Procedure Schematic for Paint Repairs
- Areas for Exterior and Interior Painting - Model 73
- Plastics (Abbreviations)
- Painting of Plastic Exterior Parts
- Painted Plastic Exterior Parts
- Illustration - Painting Sheet Metal Parts
- Positioning of Lettering - Tailgate - Model 73 (except Gsi)
- Positioning of Lettering - Tailgate, Front Panelling - Mod.73 GSi
- Positioning of Lettering - Tailgate - Models 78, 79, F 35
- Positioning of Lettering - Rear End Doors - Model 71
- Side Protective Trim Strip, Replace
- Illustration: Standard Painted Plastic Exterior Parts - Model 73 GSi GSi
- Standard Lettering - all Models
- Positioning of Lettering - Front Doors - Models 73, 75, 78, 79, F 35
- Paint Repair - Roof Box - Model 71
- Outer Body Stone Protector - Door Sill / B-pillar / Rear Quarter Panel, Front, Repair - Model 71
- Technical Service Bulletins
- Adhesive Foiles
- Repair Instructions
- Specifications
- Other Information
- Corrosion Protection
- Description and Operation
- Other Information
- C Body Equipment
- Repair Instructions
- Labour Time Allowances
- Other Information
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Won't Maintain Adjustment
- Poor Operation, Incorrect Operation
- Technical Information
- Fittings, Hinges, Locks
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Won't Maintain Adjustment
- Rubber Wheaterstrip
- Repair Instructions
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Leaks
- Outside Handle
- Lock Cylinder
- Repair Instructions
- Description and Operation
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Misaligned
- Folding Roof
- Specifications
- Special Tools and Equipment
- Glass, Window Guides, Window Winders
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Sash Window
- Repair Instructions
- Technical Service Bulletins
- Inner Rear View Mirror
- Tailgate Screen
- Rear Quarter Window
- Window (Fixed Type)
- Windscreen
- Repair Instructions
- Labour Time Allowances
- Technical Information
- Sliding Roof
- Repair Instructions
- Illustration: Assembly Diagram - Sun Roof
- Illustration - Routing of Water Drain Hoses - Models 73, 78, 79
- Front Water Drain Hose, Replace - Models 73, 78, 79
- Rear Water Drain Hose, Replace - Models 73, 78, 79
- Wind Deflector, Replace
- Lifter Arm - Wind Deflector, Replace
- Water Deflector Panel, Replace
- Wind Deflector, Replace
- Control Cheeks - Wind Deflector, Replace replacement
- Slider, Replace
- Gap Seal, Replace
- Specifications
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Operating Unit
- Repair Instructions
- Crank Drive, Replace
- Rocker Switch Actuation - Spoiler Sun Roof, Replace
- Illustration: Control Unit Components Control Unit
- Control Unit, Replace
- Both Actuating Cables, Replace
- Both Actuating Cables, Basic Adjustment
- Crank Drive, Adjust
- Illustration: Arrangement of Components - Spoiler Sunroof Control Unit
- Control Unit Assembly, Replace
- Electric Drive, Replace
- Electric Drive, Basic Adjustment
- Cables (Both), Basic Adjustment
- Other Information
- Glass Panel
- Guide
- Wiring Harness
- Trim Strips, Lettering, Coverings
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Seats, Upholstery, Inner Trim Panels
- Specifications
- Special Tools and Equipment
- Loading Compartment Cover
- Ash Tray
- Handle
- Glove Box
- Roof Inner Trim Panel, Sun Shield
- Instrument Panel Upholstery
- Repair Instructions
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Won't Maintain Adjustment
- Poor Operation, Incorrect Operation
- Head Rest
- Repair Instructions
- Guide Sleeve - Front Seat Headrest, Replace
- Guide Sleeve - Rear Seat Headrest, Replace
- Rear Seat Headrests (Single Piece), Service Install - Models 73, 75, 78, 79, F 35
- Rear Seat Headrests (Split), Service Install - Models 73, 75, 78, 79, F 35
- Centre Console
- Rear Seat
- Repair Instructions
- Rear Seat, Remove and Install - Models 73, 78, 79, F 35
- Rear Seat, Remove and Install - Model 71 (Model 71)
- Rear Seat Backrest (Single Piece), Remove and Install - Model 71
- Rear Seat Backrest (Single Piece), Remove and Install - Models 73, 78, 79, F 35
- Rear Seat Backrest (Split), Remove and Install - as of MY '96
- Centre Bearing - Rear Seat Backrest (Split), Remove and Install - as of MY '96
- Lock - Rear Seat Backrest (Split), Remove and Install - as of MY '96 1996)
- Retaining Clamp - Rear Seat Backrest (Split), Remove and Install - as of MY '96
- Upholstery - Rear Seat, Remove and Install or Replace
- Upholstery - Rear Seat Backrest (Split) , Remove and Install or Replace replacement
- Seat Frame - Front Seat/Rear Seat, Remove and Install
- Upholstery - Rear Seat Backrest (Single Piece), Remove and Install or Replace - Models 73, 78, 79, F 35
- Upholstery - Rear Seat Backrest (Single Piece), Remove and Install or Replace - Model 71
- Adjustment Knobs - Rear Seat Backrest, Remove and Install
- Upholstery - Rear Seat, Remove and Install (Leather Version)
- Upholstery - Rear Seat Backrest, Remove and Install (Leather Version)
- Description and Operation
- Seat Belt
- Repair Instructions
- Guide Arm - Front Seat Belt, Service Install - Model 73
- Front Seat Belt, Remove and Install or Replace - Models 71, 78, 79, F 35 71, 78, 79)
- Rear Seat Belt, Remove and Install or Replace - Model 71
- Height Adjustment - Front Seat Belt, Remove and Install
- Height Adjustment - Rear Seat Belt, Remove and Install
- Seat Belt Tensioner, Remove and Install or Replace (up to Model Year 99.5)
- Front Seat Belt, Remove and Install or Replace - Model 73
- Rear Seat Belt, Remove and Install or Replace - Mod. 73, 78, 79 73, 78, 79)
- Pyrotechnic Unit (Airbag Module, Pyr. Seat Belt Pre-tensioner)
- Warnings, Disclaimers, Safety
- Other Information
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Excessive Effort, Hard Work
- Corrosion, Rust, Dirt
- Technical Information
- Other Inner Trim Panels
- Repair Instructions
- Cover - Load Compartment, Remove and Install - Model 71
- Upper Panelling - A Pillar, Remove and Install - Models 71, 73, 78, 79, F35
- Lower Panelling - A-Pillar, Remove and Install
- Panelling - B-Pillar, Remove and Install - Model 73
- Panelling - B Pillar, Remove and Install - Models 71, 78, 79, F35
- Rear Panelling Assembly - B-Pillar, Remove and Install - Model 71
- Panelling - C-Pillar, Remove and Install - Model 73
- Panelling - C/D Pillar, Remove and Install - Models 78, 79
- Sill Panelling, Remove and Install - Models 78, 79, F35
- Rear Left Panelling - Rear End Panel, Remove and Install - Models 73, 78, 79
- Rear Panelling - Rear Quarter Panel, Remove and Install - Model 71
- Front Panelling - Rear Quarter Panel, Remove and Install - Model 71 71
- Front Panelling - Rear Quarter Panel, Remove and Install - Model 73 73
- Folding Cover - Gearshift Lever, Replace
- Cover - Steering Column, Remove and Install
- Sill Panelling, Remove and Install - Models 71, 73
- Rear Right Panelling - Rear End Panel, Remove and Install - Models 73, 78, 79 78, 79
- Storage Compartment under Instrument Panel, Remove and Install
- Carpet
- Door Inner Trim Panel
- Door Pocket
- Rear End Trim Panel, Rear Window Shelf
- Front Seat
- Repair Instructions
- Front Seat, Remove and Install
- Seat Height Adjustment, Remove and Install
- Seat Height Adjustment, Service Install installation
- Adjustment Knobs - Front Seat Backrest, Remove and Install
- Front Seat Backrest, Remove and Install reinstallation
- Front Seat Backrest, Remove and Install - Model 71
- Bowden Cable - Front Seat Backrest Retainer, Remove and Install Remove and Install
- Upholstery - Front Seat, Remove and Install or Replace
- Upholstery - Front Seat Backrest, Remove and Install or Replace
- Guide Sleeve - Front Seat Headrest, Replace
- Seat Frame - Front Seat/Rear Seat, Remove and Install
- Bowden Cable - Rear Seat Backrest Retainer, Remove and Install - Model 71
- Upholstery - Front Seat, Remove and Install (Leather Version)
- Upholstery - Front Seat Backrest, Remove and Install (Leather Version)
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Loose, Missing, Broken
- Airbag
- Repair Instructions
- Airbag Unit - Driver's Side, Remove and Install
- Airbag Control Unit, Remove and Install reinstallation
- Airbag Unit - Passenger's Side, Remove and Install
- Bracket - Airbag Unit, Remove and Install
- Illustration: Arrangement of Components - Airbag
- Driver's Side Airbag - Arrangement of Components
- Airbag - Steering Wheel, Remove and Install
- Passenger's Side Airbag - Arrangement of Components
- Airbag Cover, Remove and Install reinstallation
- Upper Steering Shaft Ball Bearing, Replace (Vehicles with Airbag/without EPS)
- Lock Cylinder for Steering and Ignition Lock, Remove and Install (Vehicles with Airbag)
- Steering Column Assembly, Remove and Install (Vehicles with Airbag/without EPS)
- Pyrotechnic Unit (Airbag Module, Pyr. Seat Belt Pre-tensioner)
- Description and Operation
- Specifications
- Special Tools and Equipment
- Warnings, Disclaimers, Safety
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Introduction
- Checking Equipment
- Block Diagram
- Components
- Control Unit, Part and Catalogue Numbers
- Abbreviations, Definitions
- System Specific Features
- A, Diagnostic System Check
- B-01, Connect Diagn. Tester a. Establish Communication
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 21 DRIVER SQUIB CIRCUIT SHORT TO GROUND
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 22 DRIVER SQUIB CIRCUIT SHORT TO BATT.
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 23 CO-DRIVER SQUIB CIRCUIT SHORT TO GROUND
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 25 CO-DRIVER SQUIB CIRCUIT SHORT TO BATT.
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 31 SQUIB CIRCUIT RESIST. DRIVER HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 32 SQUIB CIRCUIT RESIST. DRIVER LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 33 SQUIB CIRCUIT RESIST.CO-DRIVER HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 34 SQUIB CIRCUIT RESIST.CO-DRIVER LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 44 CHECK LIGHT CIRCUIT
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 49 BATTERY VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 51 ECU (SQUIB CODE) NOT PROGRAMMED
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 53 RE-PROGRAM ECU (SQUIB CODE)
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 55 REPLACE ECU
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 66 SQUIB CIRCUITS ACTIVATED(CRASH)
- B-03, F0: DATA LIST Test Step T01 CHECK LIGHT
- B-03, F0: DATA LIST Test Step T02 SQUIB DRIVER
- B-03, F0: DATA LIST Test Step T03 SQUIB CO-DRIVER
- B-04, F6: ADDITIONAL FUNCTIONS Test Step T01 SUPPL.PART NO.
- No Communication Between Diagnostic Tester and Control Unit
- Control Unit Hardware and Software
- System Voltage Circuit
- Driver's Airbag Circuit
- Co-driver's Airbag Circuit
- Telltale Circuit
- Terminal Assignment
- Parts Layout
- Circuit Diagram
- Time Allowances
- Other Information
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Won't Maintain Adjustment
- Poor Operation, Incorrect Operation
- Loose, Missing, Broken
- Technical Information
- Airbag SDM-0 (Delco)
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Airbag SAE4 (Siemens)
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Airbag SAB6 (Siemens)
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Airbag Arena/Movano (AC4)
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Airbag SDM-I2 (Delco)
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Airbag FRONTERA-B
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Airbag MRS (Temic)
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Airbag SAB8 (Siemens)
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Airbag SDM-E12 (Delphi)
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Roof box
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Special installations
- Specifications
- Special Tools and Equipment
- D Heating, Ventilation, Air Conditioning (HVAC)
- Repair Instructions
- Labour Time Allowances
- Technical Service Bulletins
- Won't Maintain Adjustment
- Technical Information
- Seat Heating Systems
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Electric Front Seat Heating
- Repair Instructions
- Other Information
- E Front Wheel Suspension, Wheels and Tyres
- Technical Service Bulletins
- Abrasion, Wear
- Loose, Missing, Broken
- Corrosion, Rust, Dirt
- F Rear Axle and Rear Wheel Suspension
- Rear Axle Front Wheel Drive
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Other Information
- Damping Bushings
- Rear Wheel Hub
- Repair Instructions
- Wheel Journal Removed, Check for Radial and Lateral Runout
- Adjustment Operations: Wheel Bearing Play, Adjust
- Illustration: Wheel Bearing, Drum Hub, Wheel Journal, Seal Ring - all Models except Model 71 (Combo)
- Wheel Hub, Replace - Model 71 (Combo) Model 71 (Combo)
- Wheel Bearing and Seal Ring of one Drum Hub, Replace - all Models except Combo
- Wheel Bearing and Seal Ring of one Drum Hub, Replace - Model 71 (Combo)
- Drum Hub, Replace - all Models except Model 71 (Combo)
- Wheel Journal, Remove and Install or Replace
- Specifications
- Other Information
- Rear Springs
- Repair Instructions
- Specifications
- Other Information
- Shock Absorbers
- Repair Instructions
- Specifications
- Other Information
- Technical Service Bulletins
- Stabilizer and Rubber Parts
- Repair Instructions
- Specifications
- H Brakes
- Specifications
- Special Tools and Equipment
- Front Wheel Brake
- Specifications
- Technical Service Bulletins
- Excessive, Indifferent Play
- Low Pedal, Spongy
- Cover Plate
- Brake Pads
- Brake Caliper
- Repair Instructions
- Other Information
- Brake Disk
- Repair Instructions
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Rear Wheel Brake
- Specifications
- Technical Service Bulletins
- Excessive, Indifferent Play
- Low Pedal, Spongy
- Brake Anchor Plate
- Brake Pads
- Repair Instructions
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Brake Drum (Drum Hub)
- Service Brake, Parking Brake
- Specifications
- Service Brake Mechanism
- Repair Instructions
- Other Information
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Excessive, Indifferent Play
- Low Pedal, Spongy
- Parking Brake Mechanism
- Repair Instructions
- Parking Brake, Adjust all except Model 71 (Combo)
- Illustration: Parking Brake - all Models except Model 71 (Combo)
- Parking Brake Lever, Remove and Install reinstallation
- Press Button - Parking Brake Lever, Replace
- Ratchet - Parking Brake Lever, Replace
- Handle - Parking Brake Lever, Replace
- Cable - Parking Brake, Remove and Install
- Right Side - Short Parking Brake Cable, Remove and Install - Drum Hub Removed
- Left Side - Long Parking Brake Cable, Remove and Install - Drum Hub Removed removed
- Parking Brake Cable Compensation Yoke and/or Guide, Replace
- Segment, Parking Brake Lever, Replace reinstallation
- Other Information
- Brake Hydraulics, Brake Lines
- Repair Instructions
- Specifications
- Brake Circuit
- Repair Instructions
- Other Information
- Brake Hoses
- Brake Proportioning Valve
- Brake Servo
- Repair Instructions
- Specifications
- Brake Master Cylinder
- Repair Instructions
- Specifications
- Other Information
- Technical Service Bulletins
- Excessive, Indifferent Play
- Low Pedal, Spongy
- Wheel Brake Cylinder
- Vacuum Hose
- ABS
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Introduction
- General Instructions / Safety Measures
- Checking Equipment
- Block Diagram
- Components
- Control Unit, Part and Catalogue Numbers
- Abbreviations, Definitions
- System Specific Features
- A, Diagnostic System Check
- B-01, Connect Diagn. Tester a. Establish Communication
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 16 FRONT LEFT SOL. VALVE CIRCUIT
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 17 FRONT RIGHT SOL. VALVE CIRCUIT
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 19 VALVE RELAY CIRCUIT
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 25 DEFECTIVE TOOTH ON WHEEL SENSOR
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 28 REAR LEFT SOL. VALVE CIRCUIT
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 29 REAR RIGHT SOL. VALVE CIRCUIT
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 35 RETURN PUMP RELAY CIRCUIT
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 37 BRAKE SWITCH CIRCUIT
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 39 FL WHEEL SENSOR BAD SIGNAL
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 41 FL WHEEL SENSOR OPEN CIRCUIT
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 42 FR WHEEL SENSOR BAD SIGNAL
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 43 FR WHEEL SENSOR OPEN CIRCUIT
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 44 RL WHEEL SENSOR BAD SIGNAL
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 45 RL WHEEL SENSOR OPEN CIRCUIT
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 46 RR WHEEL SENSOR BAD SIGNAL
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 47 RR WHEEL SENSOR OPEN CIRCUIT
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 48 BATTERY VOLTAGE OUT OF RANGE
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 55 REPLACE ECU
- B-03, F0: DATA LIST Test Step T01 BATTERY VOLTAGE
- B-03, F0: DATA LIST Test Step T02 BRAKE LIGHT SW.
- B-03, F0: DATA LIST Test Step T03 FRONT WHL SPEEDS
- B-03, F0: DATA LIST Test Step T04 REAR WHL SPEEDS
- B-03, F0: DATA LIST Test Step T05 FL WHEEL SPEED
- B-03, F0: DATA LIST Test Step T06 FR WHEEL SPEED
- B-03, F0: DATA LIST Test Step T07 RL WHEEL SPEED
- B-03, F0: DATA LIST Test Step T08 RR WHEEL SPEED
- B-03, F0: DATA LIST Test Step T09 VALVE RELAY CMD
- B-03, F0: DATA LIST Test Step T10 RET. PUMP RELAY
- B-03, F0: DATA LIST Test Step T11 FL REL. VALVE
- B-03, F0: DATA LIST Test Step T12 FL HOLD VALVE
- B-03, F0: DATA LIST Test Step T13 FR REL. VALVE
- B-03, F0: DATA LIST Test Step T14 FR HOLD VALVE
- B-03, F0: DATA LIST Test Step T15 RR REL. VALVE
- B-03, F0: DATA LIST Test Step T16 RL HOLD VALVE
- B-03, F0: DATA LIST Test Step T17 RR REL. VALVE
- B-03, F0: DATA LIST Test Step T18 RR HOLD VALVE
- B-04, F5: ACTUATOR TEST Test Step T01 RET.PUMP RELAY
- B-04, F5: ACTUATOR TEST Test Step T02 FL SOL. VALVE
- B-04, F5: ACTUATOR TEST Test Step T03 FR SOL. VALVE
- B-04, F5: ACTUATOR TEST Test Step T04 RL SOL. VALVE
- B-04, F5: ACTUATOR TEST Test Step T05 RR SOL. VALVE
- B-04, F5: ACTUATOR TEST Test Step T06 CHECK L. ABS
- B-05, F6: ADDITIONAL FUNCTIONS Test Step T01 F6:WHEEL SENSORS
- Control Unit Hardware and Software
- No Communication Between Diagnostic Tester and Control Unit
- Control Unit Hardware and Software
- System Voltage Circuit
- Brake Light Switch Circuit
- Front Left Wheel Sensor Circuit
- Front Right Wheel Circuit
- Rear Left Wheel Circuit
- Rear Right Wheel Circuit
- Wheel Sensor Circuits
- Valve Relay Circuit
- Return Pump Relay Circuit
- Solenoid Valve Circuit
- ABS Telltale Circuit
- Driving Speed Output Circuit
- Terminal Assignment
- Circuit Diagram
- Plug Arrangement and Terminal Assignment
- Time Allowance
- Electronic Control Unit
- Technical Service Bulletins
- Hydraulic Modulator
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Low Pedal, Spongy
- ABS 5.3
- Description and Operation
- Specifications
- Electronic Control Unit
- Repair Instructions
- Description and Operation
- Hydraulic Modulator
- Repair Instructions
- Description and Operation
- Wiring Harness
- Description and Operation
- J Engine and Engine Aggregates
- Repair Instructions
- Specifications
- Labour Time Allowances
- Diagnostic Information and Procedures
- Other Information
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Won't Maintain Adjustment
- Poor Operation, Incorrect Operation
- Excessive Effort, Hard Work
- Cold Driveability
- Detonation, Knock
- Sluggish, Power Loss
- Warning Lights, Telltale
- Poor Fit
- Leaks
- Smoke, Odour, Fumes
- Technical Information
- OHC Petrol Engine
- Description and Operation
- Diagnostic Information and Procedures
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Stalls
- General
- Repair Instructions
- Engine Pressure Loss, Check
- Compression, Check - Checking and Adjusting Operations
- Engine with Transmission, Remove and Install
- Engine, Repair Using Short-block
- Illustration: Engine Timing 12NZ, C12NZ, X12SZ, C14NZ, X 14 SZ, C 14 SE C 14 SE
- Timing, Check and Adjust
- Resonator, Remove and Install (X 12 SZ, X 14 SZ)
- Specifications
- Special Tools and Equipment
- Other Information
- Seals and Seal Rings
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Technical Service Bulletins
- Ribbed V-Belt
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Other Information
- Fuel Pump
- Specifications
- Special Tools and Equipment
- Engine Damping Block
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Other Information
- Oil Circulating
- Repair Instructions
- Engine Oil Temperature, Measure
- Oil Pressure Switch, Remove and Install reinstallation
- Safety Valve - Oil Pump, Remove and Install
- Oil Filter Cartridge, Replace
- Engine Oil Consumption, Measure
- Engine Oil Pressure, Check
- Oil Pan Gasket, Replace
- Oil Intake Pipe for Oil Pump, Remove and Install
- Oil Pump, Remove and Install
- Oil Pump, Check
- Bypass Valve in Oil Circuit, Replace
- Oil Pan Gasket, Replace (Engines with Aluminium Oil Pan)
- Specifications
- Special Tools and Equipment
- Technical Service Bulletins
- Timing Gear Case
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Won't Maintain Adjustment
- Loose, Missing, Broken
- Chip, Crack
- Cylinder Block
- Repair Instructions
- Starter Ring Gear, Replace
- Cylinder Bore, Measure - Piston Running Clearance, Determine
- Piston Rings, Replace
- Con-rod with Piston, Replace
- Crankshaft, Check (Lateral Runout)
- Crankshaft, Check (Axial Play)
- Frost Plugs - Cylinder Block, Replace replacement
- Engine, Repair Using Short-block
- Flywheel, Remove and Install
- Piston with Con-rod, Remove and Install reinstallation
- Con-rod, Check (Bearing Play using Plastigage)
- Con-rod Bearing, Check (Bearing Play using External and Internal Micrometer) Micrometer)
- Con-rod Bearing, Replace
- Crankshaft, Remove and Install
- Crankshaft, Check (Bearing Play using Plastigage)
- Crankshaft, Check (Bearing Play using External and Internal Micrometer) measurer)
- Engine Vent Flange, Remove and Install (X14SZ)
- Specifications
- Special Tools and Equipment
- Technical Service Bulletins
- Crankshaft
- Cylinder Head
- Repair Instructions
- Cylinder head and attaching parts, check and measure - Survey
- Cylinder head height, check
- Cylinder head, check for plane surface
- Valve, measure
- Inner diameter of valve guide, check
- Valve stem play, determine
- Installation height of valves, check
- Installation height of valve guide, check
- Cylinder head, overhaul
- Cylinder head, attach to assembly tool set KM-6215
- Cylinder head, disassemble
- Valves, remove
- Valve seat, cut (in cylinder head)
- Valve guide, ream
- Valve, grind
- Valve, grind in
- Valve stem seals, replace
- Cylinder head, assemble
- Cylinder head machining table of contents
- Camshaft Housing Cover, Remove and Install - Cylinder Head, Camshaft Housing
- Strainer (Filter) in Camshaft Housing Cover, Clean
- Support Plate, DIS Ignition Module, Remove and Install (X 12 SZ, X 14 SZ, C 14 SE)
- Hydraulic Valve Lifters or Cam Followers, Replace (Individually)
- Exhaust Manifold, Remove and Install reinstallation
- Intake Manifold, Remove and Install (all except C 14 SE)
- Illustration: Hydraulic Valve Lifters
- Cylinder Head, Disassemble and Assemble Assemble
- Valves, Grind In
- Valves, Grind
- Valve Seat, Cut
- Valve Guide, Ream
- Spark Plug Thread, Recondition
- Cylinder Head, Check for Plane Surface - Cylinder Head Removed
- Cylinder Head Sealing Surfaces, Grind Plane - Cylinder Head Removed
- Engine, Repair Using Short-block
- Camshaft and Cam Followers, Remove and Install
- Hydraulic Valve Lifters, Remove and Install
- Intake Manifold, Remove and Install (C14SE)
- Cylinder Head, Remove and Install
- Camshaft Housing, Replace
- Illustration: Cylinder Head OHC Engine 12NZ, C12NZ, X12SZ, C14NZ, C14SE
- Cylinder Head, Check for Plane Surface
- Specifications
- Special Tools and Equipment
- Other Information
- Spark Plug
- Description and Operation
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Loose, Missing, Broken
- Shudder
- No Start
- Cold Driveability
- Backfires, Misfires
- Hesitation
- Poor Fuel Economy
- Poor Start
- Rough Idle
- Surge, Miss, Chuggle
- DOHC Petrol Engine
- Description and Operation
- Diagnostic Information and Procedures
- Technical Service Bulletins
- Noise, Vibration, Rattle
- No Start
- Poor Start
- Stalls
- Corrosion, Rust, Dirt
- General
- Repair Instructions
- Partial Engine Compartment Cover, Remove and Install - as of MY '96 (Vehicles with Power Steering and AC) air conditioning
- Oil Temperature, Measure
- Cooling System, Check for Leaks
- Coolant Temperature, Measure with Cooling System Closed
- Radiator, Remove and Install (Vehicles without Power Steering and AC) air conditioning)
- Temp. Switch for Fan Motor, Remove and Install (Vehicles without Power Steering and AC)
- Temp. Switch I(S-29) for Fan Motor, Remove and Install (Vehicles with AC) with air conditioning)
- Temp. Switch II(S-29) for Fan Motor, Remove and Install (Vehicles with AC) with air conditioning)
- Fuel Pump Relay, Remove and Install reinstallation
- Immobiliser with Transponder as of MY '96 Immobiliser Control Unit, Remove and Install
- Secondary Air Cleaner, Remove and Install
- Secondary Air Pump, Remove and Install reinstallation
- Secondary Air Pump Bracket, Remove and Install
- Electric Switchover Valve, Remove and Install
- Checking and Adjusting Operations - Compression, Check
- Engine Pressure Loss, Check
- Oil Consumption, Measure
- Timing, Check
- Timing, Adjust
- Toothed Belt Tension, Check
- Toothed Belt Tension, Adjust
- Engine with Transmission, Remove and Install
- Engine, Repair Using Short-block
- Cylinder Head Gasket, Check for Leaks (CO2 Content in Cooling System)
- Cooling System, Top Up and Bleed
- Fan Motor, Remove and Install (Vehicles without AC)
- Fan Motor, Remove and Install (Vehicles with AC)
- Radiator, Remove and Install (Vehicles with Power Steering and AC) conditioning)
- Important Workshop Instructions
- Fuel Pressure, Check
- Illustration - Secondary Air System (X14XE, X16XE)
- Combination Valve, Remove and Install reinstallation
- Secondary Air Metal Pipe, Remove and Install
- Illustration: Air Ducts (X 14 XE, C 14 SEL, X 16 XE, C 16 SEL)
- DOHC Petrol Engine - Engine Identification/Engine Number
- Component Locator
- Specifications
- Special Tools and Equipment
- Other Information
- Seals and Seal Rings
- Repair Instructions
- Seal Ring - Oil Pump, Replace, Front Seal Ring - Crankshaft, Replace
- Intake Manifold - Upper Part, Remove and Install (X 14 XE, C 14 SEL, X 16 XE, C 16 SEL)
- Intake Manifold - Lower Part, Remove and Install (X 14 XE, C 14 SEL, X 16 XE, C 16 SEL)
- Coolant Thermostat, Remove and Install reinstallation
- Coolant Thermostat Housing, Remove and Install
- Throttle Body, Remove and Install (X 14 XE, C 14 SEL, X 16 XE, C 16 SEL) XE, C 16 SEL)
- Injectors, Remove and Install (X 14 XE, C 14 SEL, X 16 XE, C 16 SEL)
- Rear Seal Ring - Crankshaft, Replace
- Exhaust Manifold, Remove and Install (X14XE, C 14 SEL, X 16 XE, C 16 SEL) XE, C 16 SEL)
- Cylinder Head Cover, Remove and Install reinstallation
- Seal Ring - Camshaft, Replace replacement
- Camshaft (Intake, Exhaust), Remove and Install
- Cylinder Head Gasket, Check for Leaks (CO2 Content in Cooling System)
- Cylinder Head, Remove and Install
- Oil Pan, Remove and Install (Sheet Metal Oil Pan)
- Oil Pan, Remove and Install (Aluminium Oil Pan) Conditioning)
- Oil Pump, Remove and Install
- Coolant Pump, Remove and Install
- Bypass Connection Flange on Cylinder Head, Remove and Install
- Throttle Valve Potentiometer, Remove and Install
- Idle Speed Stepper Motor, Remove and Install
- Engine Vent Flange, Remove and Install (X 14 XE)
- Specifications
- Special Tools and Equipment
- Technical Service Bulletins
- Ribbed V-Belt
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Other Information
- Fuel Pump
- Specifications
- Special Tools and Equipment
- Engine Damping Block
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Other Information
- Oil Circulating
- Repair Instructions
- Seal Ring - Oil Pump, Replace, Front Seal Ring - Crankshaft, Replace
- Oil Temperature, Measure
- Oil Intake Pipe for Oil Pump, Remove and Install
- Safety Valve - Oil Pump, Remove and Install
- Oil Filter, Replace
- Oil Consumption, Measure
- Oil Pressure in Oil Circuit, Check, Oil Pressure Switch, Replace switch replacement
- Oil Pan, Remove and Install (Sheet Metal Oil Pan)
- Oil Pan, Remove and Install (Aluminium Oil Pan) Conditioning)
- Oil Pump, Remove and Install
- Oil Pump, Check
- Bypass Valve in Oil Circuit, Replace replacement
- Specifications
- Special Tools and Equipment
- Labour Time Allowances
- Other Information
- Technical Service Bulletins
- Technical Information
- Timing Gear Case
- Repair Instructions
- Toothed Belt Tension Roller, Remove and Install
- Camshaft Pulleys, Remove and Install reinstallation
- Timing, Check
- Timing, Adjust
- Toothed Belt Tension, Check
- Toothed Belt Tension, Adjust
- Toothed Belt Cover - Upper Part, Remove and Install
- Toothed Belt Cover - Lower Part, Remove and Install
- Toothed Belt, Remove and Install
- Toothed Belt Guide Roller, Remove and Install
- Rear Toothed Belt Cover, Remove and Install
- Seal Ring - Camshaft, Replace replacement
- Specifications
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Won't Maintain Adjustment
- Loose, Missing, Broken
- Chip, Crack
- Cylinder Block
- Repair Instructions
- Drive Disc, Remove and Install
- Piston Rings, Replace
- Con-rod with Piston, Replace
- Frost Plugs - Cylinder Block, Replace replacement
- Engine, Repair Using Short-block
- Crank Drive, Cylinder Block Flywheel, Remove and Install
- Piston with Con-rod, Remove and Install (Engine Installed)
- Cylinder Bore, Measure - Piston Running Clearance, Determine Determine
- Con-rod, Check (Bearing Play using Plastigage)
- Con-rod, Check (Bearing Play) - Con- rod Removed
- Con-rod Bearing, Replace
- Crankshaft, Remove and Install
- Crankshaft, Check (Bearing Play using Plastigage)
- Crankshaft, Check (Bearing Play) - Crankshaft Removed
- Crankshaft, Check (Lateral Runout)
- Crankshaft, Check (Axial Play)
- Starter Ring Gear, Replace
- Engine Vent Flange, Remove and Install (X 14 XE)
- Specifications
- Special Tools and Equipment
- Technical Service Bulletins
- Starter Ring Gear
- Piston
- Crankshaft
- Repair Instructions
- Seal Ring - Oil Pump, Replace, Front Seal Ring - Crankshaft, Replace
- Inductive Pulse Pick-up, Remove and Install
- Camshaft Pulse Pick-up, Remove and Install
- Rear Seal Ring - Crankshaft, Replace
- Crankshaft, Remove and Install
- Crankshaft, Check (Bearing Play using Plastigage)
- Crankshaft, Check (Bearing Play) - Crankshaft Removed
- Crankshaft, Check (Lateral Runout)
- Crankshaft, Check (Axial Play)
- Reference Gap Between Inductive Pulse Pick-up and Increment Disc, Measure
- Engine Vent Flange, Remove and Install (X 14 XE)
- Con Rod Bearing
- Con Rod
- Flywheel
- Cylinder Bore
- Cylinder Head
- Repair Instructions
- Cylinder head and attaching parts, check and measure - Survey
- Cylinder head height, check
- Cylinder head, check for plane surface
- Valve, measure
- Inner diameter of valve guide, check
- Valve stem play, determine
- Installation height of valves, check
- Installation height of valve guide, check
- Cylinder head, overhaul
- Cylinder head, attach to assembly tool set KM-6215
- Cylinder head, disassemble
- Valves, remove
- Valve seat, cut (in cylinder head)
- Valve guide, ream
- Valve, grind
- Valve, grind in
- Valve stem seals, replace
- Cylinder head, assemble
- Cylinder head machining table of contents
- Cylinder Head Ignition Cable Cover, Remove and Install
- Intake Manifold - Upper Part, Remove and Install (X 14 XE, C 14 SEL, X 16 XE, C 16 SEL)
- Intake Manifold - Lower Part, Remove and Install (X 14 XE, C 14 SEL, X 16 XE, C 16 SEL)
- Camshaft Pulleys, Remove and Install reinstallation
- DIS Ignition Module Bracket, Remove and Install
- Cylinder Head, Overhaul - Valve Seat, Cut
- Cylinder Head, Overhaul - Valves, Grind (Grinding Machine)
- Cylinder Head, Overhaul - Valves, Grind In
- Cylinder Head, Overhaul - Valve Guide, Ream
- Cylinder Head, Check for Plane Surface - Cylinder Head Removed
- Engine, Repair Using Short-block
- Exhaust Manifold, Remove and Install (X14XE, C 14 SEL, X 16 XE, C 16 SEL) XE, C 16 SEL)
- Cylinder Head Cover, Remove and Install reinstallation
- Hydraulic Valve Lifter, Remove and Install
- Valve Stem Seals, Replace (Cylinder Head Removed)
- Cylinder Head Gasket, Check for Leaks (CO2 Content in Cooling System)
- Cylinder Head, Remove and Install
- Cylinder Head, Disassemble and Assemble
- Bypass Connection Flange on Cylinder Head, Remove and Install
- Specifications
- Special Tools and Equipment
- Technical Service Bulletins
- Loose, Missing, Broken
- No Start
- Cold Driveability
- Stalls
- Hydraulic Valve Lifter
- Camshaft
- Valves
- Repair Instructions
- Technical Service Bulletins
- No Start
- Cold Driveability
- Stalls
- Spark Plug
- Repair Instructions
- Description and Operation
- Specifications
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Loose, Missing, Broken
- Shudder
- No Start
- Cold Driveability
- Backfires, Misfires
- Hesitation
- Poor Fuel Economy
- Poor Start
- Rough Idle
- Surge, Miss, Chuggle
- Cylinder Head Housing
- Diesel Engine
- Description and Operation
- Diagnostic Information and Procedures
- General
- Repair Instructions
- Description and Operation
- Component Locator
- Specifications
- Special Tools and Equipment
- Other Information
- Seals and Seal Rings
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Ribbed V-Belt
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Other Information
- Fuel Pump
- Specifications
- Special Tools and Equipment
- Engine Damping Block
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Other Information
- Oil Circulating
- Repair Instructions
- Illustration - Oil Circuit
- Oil Pressure, Check
- Oil Pressure Switch, Remove and Install reinstallation
- Oil Pump, Check
- Oil Pressure Regulating Valve, Remove and Install
- Oil Filter Cartridge, Replace
- Seal Ring - Oil Pump, Replace
- Oil Consumption, Measure
- Oil Pump, Remove and Install
- Safety Valve in Oil Circuit, Remove and Install
- Oil Pan, Remove and Install
- Engine Oil and Filter Change - Diesel Engine only every 15,000 km/9,000 miles
- Changed Oil Level
- Description and Operation
- Specifications
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Technical Information
- Timing Gear Case
- Repair Instructions
- Illustration: Diesel Engine Crank Drive Engine
- Toothed Belt, Remove and Install (15 D, 15 DT, X 15 DT)
- Toothed Belt, Remove and Install (17 D, X 17 D)
- Toothed Belt Tension Roller, Remove and Install (15 D, 15 DT, X 15 DT)
- Toothed Belt Tension Roller, Remove and Install (17 D, X 17 D)
- Illustration - Engine Timing 15D, 15DT, X 15 DT
- Illustration - Engine Timing 17D, X 17 D X 17 D
- Toothed Belt Tension, Check
- Timing, Check and Adjust
- Toothed Belt Guide Roller, Remove and Install
- Specifications
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Won't Maintain Adjustment
- Loose, Missing, Broken
- Chip, Crack
- Cylinder Block
- Repair Instructions
- Starter Ring Gear, Replace
- Guide Bearing in Crankshaft, Replace Replace
- Front Seal Ring - Crankshaft, Replace
- Rear Seal Ring - Crankshaft, Replace
- Crankshaft Axial Play, Check
- Crankshaft, Check (Radial Runout)
- Con-rod Bearing, Check (Lateral Clearance)
- Crankcase Vent Valve, Remove and Install reinstallation
- Cylinder Head/Block, Check Attaching Surfaces for Plane Surface (Cylinder Head Disassembled)
- Engine with Transmission, Remove and Install
- Engine, Repair Using Short-block
- Flywheel, Remove and Install
- Piston, Piston Rings and Con-rod, Replace
- Piston Projection, Check head removed)
- Con-rod Bearing, Replace
- Crankshaft, Remove and Install
- Crankshaft Bearing Play, Measure - Determine using External and Internal Micrometer.
- Crankshaft Bearing Play, Measure - Determine Bearing Play using Plastigage Plastigage.
- Specifications
- Technical Data - Crank Drive, Cylinder Grinding and Piston Dimensions Dimensions
- Technical Data - Cylinder Bore, Crank Drive
- Technical Data - Piston, Crank Drive
- Technical Data - Cylinder Bore, Crank Drive
- Technical Data - Piston, Crank Drive
- Technical Data - Piston Pin, Crank Drive
- Technical Data - Main Bearing Shell Selection Table (15 D, 15 DT, X 15 DT) Crank Drive
- Technical Data - Main Bearing Shell Selection Table (17 D, X17 D) Crank Drive
- Technical Data - Flywheel, Crank Drive
- Technical Data - Piston Rings, Crank Drive
- Technical Data - Con-rod, Crank Drive
- Technical Data - Crankshaft, Crank Drive
- Technical Data: Recommended Torque Values- OHC Diesel Engine
- Special Tools and Equipment
- Cylinder Head
- Repair Instructions
- Cylinder head and attaching parts, check and measure - Survey
- Cylinder head height, check
- Cylinder head, check for plane surface
- Valve, measure
- Inner diameter of valve guide, check
- Valve stem play, determine
- Installation height of valves, check
- Installation height of valve guide, check
- Cylinder head, overhaul
- Cylinder head, attach to assembly tool set KM-6215
- Cylinder head, disassemble
- Valves, remove
- Valve seat rings, replace (X 15 DT, X 17 DT)
- Valve seat, cut (in cylinder head)
- Valve guide, replace (X 15 DT, X 17 DT)
- Valve guide, ream
- Valve, grind
- Valve, grind in
- Valve stem seals, replace
- Cylinder head, assemble
- Cylinder head machining table of contents
- Crankshaft Axial Play, Check
- Con-rod Bearing, Check (Lateral Clearance)
- Crankcase Vent Valve, Remove and Install reinstallation
- Illustrations - Cylinder Head, Engine Timing
- Valve Clearance, Check and Adjust adjustment
- Cylinder Head, Disassemble and Assemble Assemble
- Swirl Chambers, Check and Replace replacement
- Valves, Remove and Install
- Projection of Swirl Chambers, Check
- Valve Indentation, Check
- Cylinder Head, Overhaul - Valve Guide, Replace
- Cylinder Head, Overhaul - Valve Stem Play, Check
- Cylinder Head, Overhaul - Valves, Grind grinding down
- Cylinder Head, Overhaul - Valve Seat Rings, Replace
- Cylinder Head, Overhaul - Valve Seat Rings, Cut
- Cylinder Head/Block, Check Attaching Surfaces for Plane Surface (Cylinder Head Disassembled)
- Engine with Transmission, Remove and Install
- Engine, Repair Using Short-block
- Front Seal Ring - Camshaft, Replace
- Camshaft, Remove and Install
- Cylinder Head, Remove and Install
- Cylinder Head, Assemble (Cylinder Head, Removed)
- Cylinder Head, Overhaul - Valves, Grind In
- Specifications
- Special Tools and Equipment
- Other Information
- Vacuum Pump
- Repair Instructions
- Other Information
- Fuel Injection Systems
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Mechanical Fuel Injection System (Diesel Engine)
- Repair Instructions
- Illustration: Mechanical Injection System
- Illustration: Injector Nozzle
- Distributor Injection Pump, Remove and Install
- Injection Nozzles, Remove and Install reinstallation
- Injector Nozzle, Check
- Injector Nozzle, Clean
- Solenoid Cutoff Valve Control Unit, Remove and Install - as of MY '96 1996)
- Fuel Filter Element, Replace
- Fuel Filter Heating, Remove and Install reinstallation
- Feed Start - Fuel Injection Pump, Check and Adjust
- Control Unit - Solenoid Cutoff Valve, Remove and Install (X15DT, X17D)
- Solenoid Cutoff Valve, Remove and Install
- Solenoid Cutoff Valve, Remove and Install (X15DT, X17D)
- Specifications
- Special Tools and Equipment
- Other Information
- Multec (1.2l / 1.4l)
- Repair Instructions
- Support Plate, DIS Ignition Module, Remove and Install (X 12 SZ, X 14 SZ, C 14 SE)
- Fuel Pressure, Check (Multec)
- Fuel Port Gasket, Replace
- Fuel Pump Relay, Remove and Install reinstallation
- Pressure Sensor - Intake Pipe, Remove and Install
- Coolant Temperature Sensor, Remove and Install
- Coolant Temperature Sensor, Check
- Octane Number Plug, Code(12 NZ, C 12 NZ, C 14 NZ)
- Ignition Basic Adjustment, Perform (12NZ, C12NZ, C14NZ)
- Ignition Distributor, Remove and Install 12NZ, C12NZ, C14NZ
- Ignition Coil, Remove and Install 12NZ, C12NZ, C14NZ
- Ignition Coil, Check 12NZ, C12NZ, C14NZ C14NZ
- Ignition Module, Remove and Install 12NZ, C12NZ, C14NZ
- Control Unit, Remove and Install
- Diagnostic Plug
- Illustration: Multec 12 NZ, C 12 NZ, C 14 NZ
- Throttle Valve Injection Housing, Remove and Install
- Throttle Valve Injection Housing, Upper Part, Remove and Install
- Throttle Valve Potentiometer, Remove and Install
- Idle Speed Stepper Motor, Remove and Install
- Fuel Pressure Regulator Diaphragm, Replace
- Vacuum Connection Flange, Remove and Install
- Injection Valve, Remove and Install reinstallation
- Oxygen Sensor, Remove and Install (all except 12 NZ)
- Fuel Fine Filter (Microfilter)
- Component Locator
- Specifications
- Special Tools and Equipment
- Warnings, Disclaimers, Safety
- Diagnostic Information and Procedures
- Other Information
- Technical Service Bulletins
- Schematic and Routing Diagrams
- Throttle Valve Housing
- Technical Service Bulletins
- Cold Driveability
- Poor Start
- Stalls
- Throttle Valve Potentiometer
- Diagnostic Information and Procedures
- Intake Pipe Pressure Sensor
- Diagnostic Information and Procedures
- Injection Valve
- Diagnostic Information and Procedures
- Oxygen Sensor
- Diagnostic Information and Procedures
- Control Unit
- Specifications
- Diagnostic Information and Procedures
- Other Information
- Technical Information
- Coolant Temperature Sensor
- Diagnostic Information and Procedures
- Odometer Frequency Sensor
- Diagnostic Information and Procedures
- Multec M
- Repair Instructions
- Throttle Body, Remove and Install
- Throttle Valve Potentiometer, Remove and Install
- Idle Speed Stepper Motor, Remove and Install
- Fuel Pressure, Check (Multec-M)
- Fuel Pressure Regulator, Remove and Install
- Injectors, Remove and Install reinstallation
- Fuel Pump Relay, Remove and Install reinstallation
- Pressure Sensor - Intake Pipe, Remove and Install
- Intake Air Temperature Sensor, Remove and Install
- Reference Gap Between Inductive Pulse Pick-up and Increment Disc, Measure
- Coolant Temperature Sensor, Remove and Install
- Inductive Pulse Pick-up, Remove and Install
- Octane Number Plug, Code
- Oxygen Sensor, Remove and Install
- DIS Ignition Module, Remove and Install reinstallation
- Control Unit, Remove and Install
- Immobiliser with Transponder as of MY '96 Immobiliser Control Unit, Remove and Install
- Illustration: Multec-M (C14SE)
- Control Unit Program Memory or Control Unit, Replace
- Diagnostic Plug
- Component Locator
- Specifications
- Special Tools and Equipment
- Labour Time Allowances
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Immob. Func. for Engine - Introduction
- Immob. Func. for Engine - Diagnosis
- Immob. Func. for Engine - Read Trouble Code
- Immob. Func. for Engine - Check Data List Parameters
- Immob. Func. for Engine - Carry out Actuator Tests
- Immob. Func. for Engine - Carry out Control Tests
- Immob. Func. for Engine - Snapshot Mode
- Immob. Func. for Engine - Final System Test
- Immob. Func. for Engine - General Safety Measures and Repair Instructions
- Survey of Vehicle (Multec)
- Multec - F2:TROUBLE CODES - TC 83 IMMOBILISER NO OR WRONG CODING
- Multec - F2:TROUBLE CODES - TC 84 IMMOBILISER NO SIGNAL
- Multec - F2:TROUBLE CODES - TC 85 IMMOBILISER WRONG SIGNAL
- Multec - F0: DATA LIST - Test Step 01 IMMOBILISER SIG.
- Multec - F0: DATA LIST - Test Step 02 IMMOBILISER
- Multec - F5:ACTUATOR TEST - Number 1 IMMO. SIG. TEST
- Multec - F7: PROGRAMMING IMMOBILISER
- MULTEC-M (14SE/C14SE/C16SE)-Introduction
- MULTEC-M (14SE/C14SE/C16SE) - Survey of Systems Table
- MULTEC-M (14SE/C14SE/C16SE) - Diagnosis
- MULTEC-M (14SE/C14SE/C16SE) - Vehicle Systems, Model Year '94
- MULTEC-M (14SE/C14SE/C16SE) - General Safety Measures and Repair Instructions
- MULTEC-M (14SE/C14SE/C16SE) - Survey of Vehicles
- F2:TROUBLE CODE TABLE Trouble Code 13 02 SENSOR OPEN CIRCUIT
- F2:TROUBLE CODE TABLE Trouble Code 19 INCORRECT RPM SIGNAL
- F2:TROUBLE CODE TABLE Trouble Code 24 NO VEHICLE SPEED SIGNAL
- F2:TROUBLE CODE TABLE Trouble Code 35 IDLE AIR CONTROL
- F2:TROUBLE CODE TABLE Trouble Code 44 LEAN EXHAUST
- F2:TROUBLE CODE TABLE Trouble Code 45 RICH EXHAUST
- F2:TROUBLE CODE TABLE Trouble Code 49 BATTERY VOLTAGE HIGH
- F2:TROUBLE CODE TABLE Trouble Code 75 TORQUE CONTROL VOLTAGE LOW
- F2:TROUBLE CODE TABLE Trouble Code 76 CONTINUOUS TORQUE CONTROL
- F2:TROUBLE CODE TABLE Trouble Code 93 QUAD DRIVER MODULE (QDM)
- Quick Check F0:DATA LIST No.01 BATTERY VOLTAGE
- Quick Check F0:DATA LIST No.02 RON CODING
- Quick Check F0:DATA LIST No.04 INTAKE AIR TEMP.
- Quick Check F0:DATA LIST No.07 DIAG. REQUEST
- Quick Check F0:DATA LIST No.09 PARK/NEUTRAL SW.
- Quick Check F0:DATA LIST No.10 TORQUE CONTROL
- Quick Check F0:DATA LIST No.12 VEHICLE SPEED
- Quick Check F0:DATA LIST No.13 DESIRED IDLE
- Quick Check F0:DATA LIST No.14 ENGINE SPEED
- Quick Check F0:DATA LIST No.15 IDLE AIR CONTROL
- Quick Check F0:DATA LIST No.16 SPARK ADVANCE
- Quick Check F0:DATA LIST No.17 02 SENSOR LOOP
- Quick Check F0:DATA LIST No.19 02 INTEGRATOR
- Quick Check F0:DATA LIST No.20 02 BLM ENABLE
- Quick Check F0:DATA LIST No.21 02 BLM CELL NO.
- Quick Check F0:DATA LIST No.22 02 BLM CELL CONT
- Quick Check F0:DATA LIST No.23 AIR/FUEL RATIO
- Quick Check F0:DATA LIST No.25 CLEAR FLOOD MODE
- Quick Check F0:DATA LIST No.26 DEC. FUEL CUTOFF
- Quick Check F0:DATA LIST No.27 POWER ENRICHMENT
- Quick Check F0:DATA LIST No.28 IAC CNTR. ENABLE
- Quick Check F0:DATA LIST No.29 A/C INFORMAT. SW
- Quick Check F0:DATA LIST No.30 A/C LOAD SIGNAL
- Quick Check F0:DATA LIST No.31 A/C RELAY
- Quick Check F0:DATA LIST No.32 A/C CUTOFF
- Quick Check F0:DATA LIST No.33 CO FUEL CORREC.
- Introduction Multec M 14SE, C14SE, C16SE
- The Checking System
- General Instructions / Safety Measures
- Checking Equipment
- Survey of System - Survey of Engine Compartment (14SE / C14SE / C16SE)
- Block Diagram, Multec-M (14SE / C14SE / C16SE)
- Features Specific to this System
- Checking with Diagnostic Switch KM-640
- Checking with TECH 1
- Abbreviations, Definitions
- F0:Data List - Test Step 01 BATTERY VOLTAGE
- F0:Data List - Test Step 03 COOLANT TEMP.
- F0:Data List - Test Step 04 INTAKE AIR TEMP.
- F0:Data List - Test Step 07 DIAG. REQUEST
- F0:Data List - Test Step 09 PARK / NEUTRAL SW.
- F0:Data List - Test Step 10 TORQUE CONTROL
- F0:Data List - Test Step 12 VEHICLE SPEED
- F0:Data List - Test Step 13 DESIRED IDLE
- F0:Data List - Test Step 14 ENGINE SPEED
- F0:Data List - Test Step 15 IDLE AIR CONTROL
- F0:Data List - Test Step 16 SPARK ADVANCE
- F0:Data List - Test Step 23 AIR/FUEL RATIO
- F0:Data List - Test Step 24 INJECTION PULSE
- F0:Data List - Test Step 25 CLEAR FLOOD MODE
- F0:Data List - Test Step 26 DEC. FUEL CUTOFF
- F0:Data List - Test Step 27 POWER ENRICHMENT
- F0:Data List - Test Step 28 IAC CNTR. ENABLE
- F0:Data List - Test Step 29 A/C INFORMAT. SW
- F0:Data List - Test Step 30 A/C LOAD SIGNAL
- F0:Data List - Test Step 31 A/C RELAY
- F0:Data List - Test Step 32 A/C CUTOFF
- F0:Data List - Test Step 33 CO FUEL CORREC.
- Explanation of Tables
- Table 1, Diagnostic Plug (ALDL) and Voltage Supply, Check
- Table 2, Multec-M (14 SE/C 14SE/C 16 SE) F2:TROUBLE CODE
- Table 2, Trouble Code Table - TC 19 INCORRECT RPM SIGNAL
- Table 2, Trouble Code Table - TC 24 NO VEHICLE SPEED SIGNAL
- Table 2, Trouble Code Table - TC 35 IDLE AIR CONTROL
- Table 2, Trouble Code Table - TC 41 EST LINE COIL CYL 2+3 VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 42 EST LINE COIL CYL 1+4 VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 44 LEAN EXHAUST
- Table 2, Trouble Code Table - TC 45 RICH EXHAUST
- Table 2, Trouble Code Table - TC 63 EST LINE COIL CYL 2+3 VOLTAGE LOW
- Table 2, Trouble Code Table - TC 64 EST LINE COIL CYL 1+4 VOLTAGE LOW
- Table 2, Trouble Code Table - TC 69 INTAKE AIR TEMP. VOLTAGE LOW
- Table 2, Trouble Code Table - TC 71 INTAKE AIR TEMP. VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 75 TORQUE CONTROL VOLTAGE LOW
- Table 2, Trouble Code Table - TC 76 CONTINUOUS TORQUE CONTROL
- Table 2, Trouble Code Table - TC 93 QUAD DRIVER MODULE (QDM)
- Table 4, Engine Does Not Start
- Table 5, F5:ACTUATOR TEST Test Step 01 IDLE AIR CONTROL
- Table 5, F5:ACTUATOR TEST Test Step 03 QUAD DRIVER TEST
- Table 5, F5:ACTUATOR TEST Test Step 04 IGNITION SPARK
- Table 5, F5:ACTUATOR TEST Test Step 05 IGN. COIL CYL1-4 FREQUENCY 2/sec
- Table 5, F5:ACTUATOR TEST Test Step 06 IGN. COIL CYL1+4 FREQUENCY 2/sec
- Table 5, F5:ACTUATOR TEST Test Step 07 IGN. COIL CYL2+3 FREQUENCY 2/sec
- Table 5, F5:ACTUATOR TEST Test Step 08 A/C RELAY
- Table 6, F6:ADJUSTMENTS CO ADJUSTMENTS - SEE CHECKING PROCEDURES
- Table 8, F8:ECU CONTROL RPM CONTROL
- Table 8, Trouble-shooting Chart
- Terminal Assignment of Diagnostic Plug X 13
- Terminal Assignment X4 (Corsa-B MJ'93,5)
- Terminal Assignment X 5, X 16, X 28 (Corsa-B MJ'93,5)
- Time Allowance
- Other Information
- MULTEC-M (14SE/C14SE/C16SE)-Introduction
- MULTEC-M (14SE/C14SE/C16SE) - Survey of Systems Table
- MULTEC-M (14SE/C14SE/C16SE) - Diagnosis
- MULTEC-M (14SE/C14SE/C16SE) - Vehicle Systems, Model Year '94
- MULTEC-M (14SE/C14SE/C16SE) - General Safety Measures and Repair Instructions
- MULTEC-M (14SE/C14SE/C16SE) - Survey of Vehicles
- Introduction Multec M 14SE, C14SE, C16SE
- The Checking System
- Checking Equipment
- Features Specific to this System
- Checking with Diagnostic Switch KM-640
- Checking with TECH 1
- Abbreviations, Definitions
- F0:Data List - Test Step 30 A/C LOAD SIGNAL
- F0:Data List - Test Step 31 A/C RELAY
- F0:Data List - Test Step 32 A/C CUTOFF
- Table 2, Trouble Code Table - TC 75 TORQUE CONTROL VOLTAGE LOW
- Table 2, Trouble Code Table - TC 76 CONTINUOUS TORQUE CONTROL
- Table 5, F5:ACTUATOR TEST Test Step 06 IGN. COIL CYL1+4 FREQUENCY 2/sec
- Table 5, F5:ACTUATOR TEST Test Step 07 IGN. COIL CYL2+3 FREQUENCY 2/sec
- Table 5, F5:ACTUATOR TEST Test Step 08 A/C RELAY
- Table 6, F6:ADJUSTMENTS CO ADJUSTMENTS - SEE CHECKING PROCEDURES
- Table 8, F8:ECU CONTROL RPM CONTROL
- Table 8, Trouble-shooting Chart
- Terminal Assignment of Diagnostic Plug X 13
- Terminal Assignment X4 (Corsa-B MJ'93,5)
- Immobiliser with Transponder as of MY '96 Immobiliser Control Unit, Remove and Install
- Illustration: Multec-M (C14SE)
- Important Workshop Instructions
- Diagnostic Plug
- Technical Service Bulletins
- Schematic and Routing Diagrams
- Throttle Valve Potentiometer
- Diagnostic Information and Procedures
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Rough Idle
- Intake Pipe Pressure Sensor
- Diagnostic Information and Procedures
- Injection Valve
- Diagnostic Information and Procedures
- Fuel Pump Relay
- Diagnostic Information and Procedures
- Oxygen Sensor
- Diagnostic Information and Procedures
- Octane Coding Plug
- Diagnostic Information and Procedures
- Control Unit
- Component Locator
- Specifications
- Diagnostic Information and Procedures
- Other Information
- Technical Information
- Coolant Temperature Sensor
- Diagnostic Information and Procedures
- Odometer Frequency Sensor
- Diagnostic Information and Procedures
- DIS-Ignition Module
- Diagnostic Information and Procedures
- Multec SZ
- Repair Instructions
- Support Plate, DIS Ignition Module, Remove and Install (X 12 SZ, X 14 SZ, C 14 SE)
- Fuel Pressure, Check (Multec)
- Fuel Port Gasket, Replace
- Fuel Pump Relay, Remove and Install reinstallation
- Pressure Sensor - Intake Pipe, Remove and Install
- Coolant Temperature Sensor, Remove and Install
- Coolant Temperature Sensor, Check
- Knock Sensor, Remove and Install (X 12 SZ, X 14 SZ)
- Knock Module, Remove and Install (X 12 SZ, X 14 SZ)
- Inductive Pulse Pick-up, Remove and Install (X 12 SZ, X 14 SZ)
- Exhaust Gas Recirculation Valve, Remove and Install (X 12 SZ, X 14 SZ)
- Exhaust Gas Recirculation Module, Remove and Install (X 12 SZ, X 14 SZ) SZ)
- Control Unit, Remove and Install
- Diagnostic Plug
- Throttle Valve Injection Housing, Remove and Install
- Throttle Valve Injection Housing, Upper Part, Remove and Install
- Throttle Valve Potentiometer, Remove and Install
- Idle Speed Stepper Motor, Remove and Install
- Fuel Pressure Regulator Diaphragm, Replace
- Vacuum Connection Flange, Remove and Install
- Injection Valve, Remove and Install reinstallation
- Reference Gap Between Inductive Pulse Pick-up and Increment Disc, Measure (X 12 SZ, X 14 SZ)
- Oxygen Sensor, Remove and Install (all except 12 NZ)
- Controlled canister purge valve, Remove and Install (X 12 SZ, X 14 SZ)
- DIS Ignition Module, Remove and Install X 12 SZ, X 14 SZ
- Control Unit Program Memory or Control Unit, Replace (X12SZ) replacement (X12SZ)
- Fuel Fine Filter (Microfilter)
- Specifications
- Special Tools and Equipment
- Warnings, Disclaimers, Safety
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Introduction
- General Instructions / Safety Measures
- Checking Equipment
- Block Diagram
- Components
- Control Unit, Part and Catalogue Numbers
- Abbreviations, Definitions
- System Specific Features
- A, Diagnostic System Check
- B-01, Connect Diagnostic Tester and Establish Communication
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0105 MAP SENSOR VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0105 MAP SENSOR VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0110 INTAKE AIR TEMP. VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0110 INTAKE AIR TEMP. VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0115 COOLANT TEMP. VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0115 COOLANT TEMP. VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0120 THROTTLE POSIT. SENSOR VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0120 THROTTLE POSIT. SENSOR VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0130 O2 SENSOR OPEN CIRCUIT
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0170 O2 SENSOR RICH EXHAUST
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0170 O2 SENSOR LEAN EXHAUST
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0200 FUEL INJECTOR CIRCUIT(S)
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0200 INJECTOR VALVE VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0200 INJECTOR VALVE VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0230 FUEL PUMP RELAY VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0230 FUEL PUMP RELAY VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0325 KNOCK SIGNAL CIRCUIT
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0335 INCORRECT RPM SIGNAL
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0340 CAMSHAFT SENSOR INCORRECT SIGNAL
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0351 EST LINE COIL CYL 1+4 VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0351 EST LINE COIL CYL 1+4 VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0352 EST LINE COIL CYL 2+3 VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0352 EST LINE COIL CYL 2+3 VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0400 LINEAR EGR SYSTEM
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0412 AIR CONTROL SOL. VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0412 AIR CONTROL SOL. VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0443 FUEL TANK VENT. VALVE VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0443 FUEL TANK VENT. VALVE VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0500 NO VEHICLE SPEED SIGNAL
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0505 IDLE AIR CONTROL
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0560 BATTERY VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0602 CONTROL MODULE PROGRAMMING ERROR
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1120 THROTTLE BROKEN HOSE
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1231 FUEL PUMP RELAY CONTACT PROBLEM
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1405 LINEAR EGR POSITION
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1410 SECOND. AIR PUMP RELAY VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1410 SECOND. AIR PUMP RELAY VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1501 IMMOBILISER NO OR WRONG CODING
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1502 IMMOBILISER NO SIGNAL
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1503 IMMOBILISER WRONG SIGNAL
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1530 A/C CUTOFF RELAY VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1530 A/C CUTOFF RELAY VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1602 KNOCK CONTROL MODULE; REPLACE ECU
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1604 REPLACE ECU
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1605 REPROGRAM OR REPLACE ECU
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1640 QUAD DRIVER MODULE (QDM)
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1740 TORQUE CONTROL VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1740 CONTINUOUS TORQUE CONTROL
- B-03, F0: DATA LIST Test Step T01 BATTERY VOLTAGE
- B-03, F0: DATA LIST Test Step T02 IMMOBILISER
- B-03, F0: DATA LIST Test Step T03 IMMOBILISER SIG.
- B-03, F0: DATA LIST Test Step T04 FUEL PUMP RELAY
- B-03, F0: DATA LIST Test Step T05 TPS SIGNAL
- B-03, F0: DATA LIST Test Step T06 MAP SENSOR
- B-03, F0: DATA LIST Test Step T07 COOLANT TEMP.
- B-03, F0: DATA LIST Test Step T08 INTAKE AIR TEMP.
- B-03, F0: DATA LIST Test Step T09 TRANSM. CODING
- B-03, F0: DATA LIST Test Step T10 PARK/NEUTRAL SW.
- B-03, F0: DATA LIST Test Step T11 A/C INFORMAT. SW
- B-03, F0: DATA LIST Test Step T12 A/C LOAD SIGNAL
- B-03, F0: DATA LIST Test Step T13 INJECTION PULSE
- B-03, F0: DATA LIST Test Step T14 CLEAR FLOOD MODE
- B-03, F0: DATA LIST Test Step T15 SPARK ADVANCE
- B-03, F0: DATA LIST Test Step T16 KNOCK CELL NO.
- B-03, F0: DATA LIST Test Step T17 KNOCK RTD. CYL.1
- B-03, F0: DATA LIST Test Step T18 KNOCK RTD. CYL.2
- B-03, F0: DATA LIST Test Step T19 KNOCK RTD. CYL.3
- B-03, F0: DATA LIST Test Step T20 KNOCK RTD. CYL.4
- B-03, F0: DATA LIST Test Step T21 SEC.AIR PUMP REL
- B-03, F0: DATA LIST Test Step T22 AIR CONTROL SOL.
- B-03, F0: DATA LIST Test Step T23 EGR POSITION CMD
- B-03, F0: DATA LIST Test Step T24 EGR POS. FDBK
- B-03, F0: DATA LIST Test Step T25 FUEL TANK VENT.
- B-03, F0: DATA LIST Test Step T26 O2 SENSOR
- B-03, F0: DATA LIST Test Step T27 AIR/FUEL RATIO
- B-03, F0: DATA LIST Test Step T28 O2 SENSOR LOOP
- B-03, F0: DATA LIST Test Step T29 AIR/FUEL STATUS
- B-03, F0: DATA LIST Test Step T30 O2 INTEGRATOR
- B-03, F0: DATA LIST Test Step T31 O2 BLM ENABLE
- B-03, F0: DATA LIST Test Step T32 O2 BLM CELL NO.
- B-03, F0: DATA LIST Test Step T33 O2 BLM CELL CONT
- B-03, F0: DATA LIST Test Step T34 ENGINE SPEED
- B-03, F0: DATA LIST Test Step T35 IAC CNTR. ENABLE
- B-03, F0: DATA LIST Test Step T36 IDLE AIR CONTROL
- B-03, F0: DATA LIST Test Step T37 DESIRED IDLE
- B-03, F0: DATA LIST Test Step T38 IDLE ADJUST
- B-03, F0: DATA LIST Test Step T39 ENGINE LOAD
- B-03, F0: DATA LIST Test Step T40 TORQUE CONTROL
- B-03, F0: DATA LIST Test Step T41 A/C RELAY
- B-03, F0: DATA LIST Test Step T42 VEHICLE SP.PULSE
- B-03, F0: DATA LIST Test Step T43 VEHICLE SPEED
- B-03, F0: DATA LIST Test Step T44 CHECK LIGHT
- B-03, F0: DATA LIST Test Step T45 BLINKCODE REQ.
- B-03, F0: DATA LIST Test Step T46 DEC. FUEL CUTOFF
- B-03, F0: DATA LIST Test Step T47 POWER ENRICHMENT
- B-03, F0: DATA LIST Test Step T48 INJECTOR CUTOFF
- B-04, F1: EXHAUST GAS TEST Test Step T07 COOLANT TEMP.
- B-04, F1: EXHAUST GAS TEST Test Step T26 O2 SENSOR
- B-04, F1: EXHAUST GAS TEST Test Step T28 O2 SENSOR LOOP
- B-05, F5: ACTUATOR TEST Test Step T01 IMMO.SIG. TEST
- B-05, F5: ACTUATOR TEST Test Step T02 FUEL PUMP REL.
- B-05, F5: ACTUATOR TEST Test Step T03 IGN. COIL 1+4
- B-05, F5: ACTUATOR TEST Test Step T04 IGN. COIL 2+3
- B-05, F5: ACTUATOR TEST Test Step T05 EGR PULS.RATIO
- B-05, F5: ACTUATOR TEST Test Step T06 FUEL TANK VENT
- B-05, F5: ACTUATOR TEST Test Step T07 IDLE AIR CONTR
- B-05, F5: ACTUATOR TEST Test Step T08 A/C RELAY
- B-05, F5: ACTUATOR TEST Test Step T09 QUAD DRIVER T.
- B-05, F5: ACTUATOR TEST Test Step T10 INJ.CIRCUIT T.
- B-05, F5: ACTUATOR TEST Test Step T11 AIR CONTR. SOL
- B-05, F5: ACTUATOR TEST Test Step T12 SEC. AIR P.REL
- B-05, F5: ACTUATOR TEST Test Step T13 CHECK LIGHT
- B-06, F6: ADDITIONAL FUNCTIONS Test Step T01 READ ECU ID
- B-06, F6: ADDITIONAL FUNCTIONS Test Step T02 READ VIN
- B-06, F6: ADDITIONAL FUNCTIONS Test Step T03 ADJ.IDLE SPEED
- B-06, F6: ADDITIONAL FUNCTIONS Test Step T04 ADJ.IDLE DRIVE
- B-06, F6: ADDITIONAL FUNCTIONS Test Step T05 ADJ.IDLE P/N
- B-06, F6: ADDITIONAL FUNCTIONS Test Step T06 RES. IDLE ADJ.
- B-06, F6: ADDITIONAL FUNCTIONS Test Step T07 RESET KNOCKMAP
- B-06, F6: ADDITIONAL FUNCTIONS Test Step T08 RESET O2 BLM
- B-06, F6: ADDITIONAL FUNCTIONS Test Step T09 RESET IAC BLM
- B-07, F7: PROGRAMMING Test Step T01 CONTROL MODULE
- B-07, F7: PROGRAMMING Test Step T02 IMMOBILISER
- B-08, F8: ECU CONTROL TEST Test Step T01 INJ.CONTROL
- B-08, F8: ECU CONTROL TEST Test Step T02 EGR CONTROL
- B-08, F8: ECU CONTROL TEST Test Step T03 RPM CONTROL
- B-08, F8: ECU CONTROL TEST Test Step T04 IAC CONTROL
- B-09, Engine does not start
- C-01, No Communication between Diagnostic Tester and Control Unit
- C-02, Control Unit Hard- and Software
- C-03, System Voltage Circuit
- C-04, Immobiliser Signal Circuit
- C-05, Fuel Pump Relay Circuit
- C-06, Throttle/Pedal Position Sensor/Switch A Circuit
- C-07, Manifold Absolute Pressure Solenoid Circuit
- C-08, Engine Coolant Temperature Sensor Circuit
- C-09, Intake Air Temperature Sensor Circuit
- C-10, Park/Neutral Switch Circuit
- C-11, Air Conditioning System Information Switch Circuit
- C-12, Air Conditioning System Load Signal Circuit
- C-13, Camshaft Position Sensor Circuit
- C-14, Engine-Compression
- C-15, Ignition Timing
- C-16, Ignition Coil A Primary/Secondary Circuit
- C-17, Ignition Coil B Primary/Secondary Circuit
- C-18, Injector Circuit
- C-19, Knock Sensor 1 Circuit
- C-20, Secondary Air Pump Circuit
- C-21, Secondary Air Injection System Switching Valve A Circuit
- C-22, Linear Exhaust Gas Recirculation Valve Circuit
- C-23, Exhaust Gas Recirculation Sensor Circuit
- C-24, Evaporative Emission Control System Circuit
- C-25, O2 Sensor Circuit
- C-26, Crankshaft Sensor Circuit
- C-27, Idle Speed Actuator Circuit
- C-28, Engine Speed Output Signal Circuit
- C-29, Engine Load Signal Circuit
- C-30, Torque Control Circuit
- C-31, Air Conditioning System Relay Circuit
- C-32, Vehicle Speed Sensor Circuit
- C-33, Malfunction Indication Lamp (MIL) Circuit
- C-34, Blinkcode Request Circuit
- C-35, Duration of Injection
- C-36, Deceleration Fuel Cutoff Circuit
- C-37, Power Enrichment Circuit
- C-38, Fuel Consumption Signal Circuit
- C-39, Quad Driver Module (QDM) Circuit
- C-40, Throttle/Pedal Hose
- Terminal Assignment
- Parts Location
- Wiring Schematic Diagram
- Immob. Func. for Engine - Introduction
- Immob. Func. for Engine - Diagnosis
- Immob. Func. for Engine - Read Trouble Code
- Immob. Func. for Engine - Check Data List Parameters
- Immob. Func. for Engine - Carry out Actuator Tests
- Immob. Func. for Engine - Carry out Control Tests
- Immob. Func. for Engine - Snapshot Mode
- Immob. Func. for Engine - Final System Test
- Immob. Func. for Engine - General Safety Measures and Repair Instructions
- Survey of Vehicle (Multec)
- Multec - F2:TROUBLE CODES - TC 83 IMMOBILISER NO OR WRONG CODING
- Multec - F2:TROUBLE CODES - TC 84 IMMOBILISER NO SIGNAL
- Multec - F2:TROUBLE CODES - TC 85 IMMOBILISER WRONG SIGNAL
- Multec - F0: DATA LIST - Test Step 01 IMMOBILISER SIG.
- Multec - F0: DATA LIST - Test Step 02 IMMOBILISER
- Multec - F5:ACTUATOR TEST - Number 1 IMMO. SIG. TEST
- Multec - F7: PROGRAMMING IMMOBILISER
- MULTEC (X12SZ/X16SZ) - Introduction
- MULTEC (X12SZ/X16SZ) - Survey of Systems Table
- MULTEC (X12SZ/X16SZ) - Diagnosis
- MULTEC (X12SZ/X16SZ) - Vehicle Systems, Model Year '94
- MULTEC (X12SZ/X16SZ) - General Safety Measures and Repair Instructions
- MULTEC (X12SZ/X16SZ) - Survey of Vehicles
- F2:TROUBLE CODE TABLE Trouble Code 13 02 SENSOR OPEN CIRCUIT
- F2:TROUBLE CODE TABLE Trouble Code 16 KNOCK SIGNAL CIRCUIT
- F2:TROUBLE CODE TABLE Trouble Code 18 KNOCK CONTROL SYSTEM
- F2:TROUBLE CODE TABLE Trouble Code 19 INCORRECT RPM SIGNAL
- F2:TROUBLE CODE TABLE Trouble Code 24 NO VEHICLE SPEED SIGNAL
- F2:TROUBLE CODE TABLE Trouble Code 35 IDLE AIR CONTROL
- F2:TROUBLE CODE TABLE Trouble Code 43 LINEAR EGR SYSTEM
- F2:TROUBLE CODE TABLE Trouble Code 44 LEAN EXHAUST
- F2:TROUBLE CODE TABLE Trouble Code 45 RICH EXHAUST
- F2:TROUBLE CODE TABLE Trouble Code 47 LINEAR EGR POSITION
- F2:TROUBLE CODE TABLE Trouble Code 49 BATTERY VOLTAGE HIGH
- F2:TROUBLE CODE TABLE Trouble Code 75 TORQUE CONTROL VOLTAGE LOW
- F2:TROUBLE CODE TABLE Trouble Code 76 CONTINUOUS TORQUE CONTROL
- F2:TROUBLE CODE TABLE Trouble Code 93 QUAD DRIVER MODULE (QDM)
- Quick Check F0:DATA LIST No.01 BATTERY VOLTAGE
- Quick Check F0:DATA LIST No.05 ENGINE SPEED
- Quick Check F0:DATA LIST No.06 DESIRED IDLE
- Quick Check F0:DATA LIST No.07 IAC CNTR. ENABLE
- Quick Check F0:DATA LIST No.08 IDLE AIR CONTROL
- Quick Check F0:DATA LIST No.09 02 SENSOR LOOP
- Quick Check F0:DATA LIST No.11 02 INTEGRATOR
- Quick Check F0:DATA LIST No.12 02 BLM ENABLE
- Quick Check F0:DATA LIST No.13 02 BLM CELL NO.
- Quick Check F0:DATA LIST No.14 02 BLM CELL CONT
- Quick Check F0:DATA LIST No.15 02 TOGGLE RATE
- Quick Check F0:DATA LIST No.16 EGR POSITION CMD
- Quick Check F0:DATA LIST No.17 EGR POS. FDBK
- Quick Check F0:DATA LIST No.18 AIR/FUEL RATIO
- Quick Check F0:DATA LIST No.19 POWER ENRICHMENT
- Quick Check F0:DATA LIST No.20 CLEAR FLOOD MODE
- Quick Check F0:DATA LIST No.21 DEC. FUEL CUTOFF
- Quick Check F0:DATA LIST No.25 KNOCK PULSES
- Quick Check F0:DATA LIST No.26 KNOCK VOLTAGE
- Quick Check F0:DATA LIST No.31 PARK/NEUTRAL SW.
- Quick Check F0:DATA LIST No.32 TORQUE CONTROL
- Quick Check F0:DATA LIST No.34 SPARK ADVANCE
- Quick Check F0:DATA LIST No.36 DIAG. REQUEST
- Quick Check F0:DATA LIST No.37 SPARK TABLE 91
- Quick Check F0:DATA LIST No.38 SPARK TABLE 95
- Quick Check F0:DATA LIST No.39 DES. IDLE ADJUST
- Quick Check F0:DATA LIST No.40 IDLE ADJUST
- Quick Check F0:DATA LIST No.41 DESIRED IDLE P-N
- Quick Check F0:DATA LIST No.42 IDLE ADJUST P-N
- Quick Check F0:DATA LIST No.43 DES. IDLE DRIVE
- Quick Check F0:DATA LIST No.44 IDLE ADJ. DRIVE
- Introduction
- The Checking System
- General Instructions/Safety Measures
- Checking Equipment
- Survey of System Survey of Engine Compartment (X12SZ)
- Survey of System Block Diagram Multec (X12SZ)
- Abbreviations, Definitions
- Features Specific to this System
- Checking with TECH 1
- F0: DATA LIST - Test Step 01 BATTERY VOLTAGE
- F0: DATA LIST - Test Step 02 COOLANT TEMP.
- F0: DATA LIST - Test Step 03 MAP SENSOR
- F0: DATA LIST - Test Step 04 TPS SIGNAL
- F0: DATA LIST - Test Step 05 ENGINE SPEED
- F0: DATA LIST - Test Step 06 DESIRED IDLE
- F0: DATA LIST - Test Step 07 IAC CNTR. ENABLE
- F0: DATA LIST - Test Step 08 IDLE AIR CONTROL
- F0: DATA LIST - Test Step 09 O2 SENSOR LOOP
- F0: DATA LIST - Test Step 10 O2 SENSOR
- F0: DATA LIST - Test Step 11 O2 INTEGRATOR
- F0: DATA LIST - Test Step 12 O2 BLM CELL CONT
- F0: DATA LIST - Test Step 13 O2 BLM CELL NO.
- F0: DATA LIST - Test Step 14 O2 BLM ENABLE
- F0: DATA LIST - Test Step 15 O2 TOGGLE RATE
- F0: DATA LIST - Test Step 16 EGR POSITION CMD
- F0: DATA LIST - Test Step 17 EGR POSITION FDBK.
- F0: DATA LIST - Test Step 18 AIR/FUEL RATIO
- F0: DATA LIST - Test Step 19 POWER ENRICHMENT
- F0: DATA LIST - Test Step 20 CLEAR FLOOD MODE
- F0: DATA LIST - Test Step 21 DEC. FUEL CUTOFF
- F0: DATA LIST - Test Step 23 VEHICLE SPEED
- F0: DATA LIST - Test Step 24 VEHICLE SP. PULSE
- F0: DATA LIST - Test Step 25 KNOCK PULSES
- F0: DATA LIST - Test Step 26 KNOCK VOLTAGE
- F0: DATA LIST - Test Step 27 KNOCK RTD. CYL 1,4
- F0: DATA LIST - Test Step 28 KNOCK RTD. CYL 4,1
- F0: DATA LIST - Test Step 29 KNOCK RTD. CYL 2,3
- F0: DATA LIST - Test Step 30 KNOCK RTD. CYL 3,2
- F0: DATA LIST - Test Step 31 PARK/NEUTRAL SW.
- F0: DATA LIST - Test Step 32 TORQUE CONTROL
- F0: DATA LIST - Test Step 33 INJECTION PULSE
- F0: DATA LIST - Test Step 34 SPARK ADVANCE
- F0: DATA LIST - Test Step 35 FUEL PUMP RELAY
- F0: DATA LIST - Test Step 36 DIAG. REQUEST
- F0: DATA LIST - Test Step 37 SPARK TABLE 91
- F0: DATA LIST - Test Step 38 SPARK TABLE 95
- F0: Dtenliste - Test Step 39 DES. IDLE ADJUST
- F0: DATA LIST - Test Step 40 IDLE ADJUST
- F0: DATA LIST - Test Step 41 DESIRED IDLE P-N
- F0: DATA LIST - Test Step 42 IDLE ADJUST P-N
- F0: DATA LIST - Test Step 43 DES. IDLE DRIVE
- F0: DATA LIST - Test Step 44 IDLE ADJ. DRIVE
- Table 1, Diagnostic Plug and Voltage Supply, Check
- Table 2, Multec (X 12 SZ / X 16 SZ) F2: TROUBLE CODE
- F2:Trouble Code Table - Trouble Code 13 O2 SENSOR OPEN CIRCUIT
- F2:Trouble Code Table - Trouble Code 14 COOLANT TEMP. VOLTAGE LOW
- F2:Trouble Code Table - Trouble Code 15 COOLANT TEMP. VOLTAGE HIGH
- F2:Trouble Code Table - Trouble Code 16 KNOCK SIGNAL CIRCUIT
- F2:Trouble Code Table - Trouble Code 18 KNOCK CONTROL SYSTEM
- F2:Trouble Code Table - Trouble Code 19 INCORRECT RPM SIGNAL
- F2:Trouble Code Table - Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
- F2:Trouble Code Table - Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
- F2:Trouble Code Table - Trouble Code 24 NO VEHICLE SPEED SIGNAL
- F2:Trouble Code Table - Trouble Code 25 INJECTOR VALVE VOLTAGE LOW
- F2:Trouble Code Table - Trouble Code 29 FUEL PUMP RELAY VOLTAGE LOW
- F2:Trouble Code Table - Trouble Code 32 FUEL PUMP RELAY VOLTAGE HIGH
- F2:Trouble Code Table - Trouble Code 33 MAP SENSOR VOLTAGE HIGH
- F2:Trouble Code Table - Trouble Code 34 MAP SENSOR VOLTAGE LOW
- F2:Trouble Code Table - Trouble Code 35 IDLE AIR CONTROL
- F2:Trouble Code Table - Trouble Code 41 EST LINE COIL CYL 2+3 VOLTAGE HIGH
- F2:Trouble Code Table - Trouble Code 42 EST LINE COIL CYL 1+4 VOLTAGE HIGH
- F2:Trouble Code Table - Trouble Code 43 LINEAR EGR SYSTEM
- F2:Trouble Code Table - Trouble Code 44 LEAN EXHAUST
- F2:Trouble Code Table - Trouble Code 45 RICH EXHAUST
- F2:Trouble Code Table - Trouble Code 47 LINEAR EGR POSITION
- F2:Trouble Code Table - Trouble Code 49 BATTERY VOLTAGE HIGH
- F2:Trouble Code Table - Trouble Code 51 REPLACE ECU OR PROM
- F2:Trouble Code Table - Trouble Code 55 REPLACE ECU
- F2:Trouble Code Table - Trouble Code 63 EST LINE COIL CYL 2+3 VOLTAGE LOW
- F2:Trouble Code Table - Trouble Code 64 EST LINE COIL CYL 1+4 VOLTAGE LOW
- F2:Trouble Code Table - Trouble Code 75 TORQUE CONTROL VOLTAGE LOW
- F2:Trouble Code Table - Trouble Code 76 CONTINUOUS TORQUE CONTROL
- F2:Trouble Code Table - Trouble Code 81 INJECTOR VALVE VOLTAGE HIGH
- F2:Trouble Code Table - Trouble Code 93 QUAD DRIVER MODULE (QDM)
- Table 3, Control Unit Coding
- Table 4, Engine Does Not Start
- Quick Check F5:ACTUATOR TEST No. 01 SELECT ACTUATOR IDLE AIR CONTROL
- Quick Check F5:ACTUATOR TEST No. 02 SELECT ACTUATOR QUAD DRIVER TEST
- Quick Check F5:ACTUATOR TEST No. 03 SELECT ACTUATOR IGN. COIL CYL1+4
- Quick Check F5:ACTUATOR TEST No. 04 SELECT ACTUATOR IGN. COIL CYL2+3
- Quick Check F5:ACTUATOR TEST No. 05 SELECT ACTUATOR FUEL PUMP RELAY
- Quick Check F5:ACTUATOR TEST No. 06 SELECT ACTUATOR FUEL INJECTOR
- Quick Check F5:ACTUATOR TEST No. 07 SELECT ACTUATOR FUEL TANK VENT.
- F6:MISCELLANEOUS TESTS
- F0:ADJUSTMENTS
- F1:ECU RESET
- F6:MISCELLANEOUS TESTS No. 01 IDLE ADJUST
- F6:MISCELLANEOUS TESTS No. 02 IDLE ADJ. DRIVE
- F6:MISCELLANEOUS TESTS No. 03 IDLE ADJUST P-N
- F6:MISCELLANEOUS TESTS No.03 SELECT RESET IDLE ADJ. P-N
- Quick Check F8:ECU CONTROL RPM CONTROL
- Table 8, Trouble-shooting Chart
- Terminal Assignment
- Time Allowance
- Other Information
- Throttle Valve Potentiometer
- Diagnostic Information and Procedures
- Intake Pipe Pressure Sensor
- Diagnostic Information and Procedures
- Injection Valve
- Diagnostic Information and Procedures
- Knocking Sensor
- Diagnostic Information and Procedures
- Technical Service Bulletins
- Loose, Missing, Broken
- Hesitation
- Sluggish, Power Loss
- Warning Lights, Telltale
- Fuel Pump Relay
- Diagnostic Information and Procedures
- Oxygen Sensor
- Diagnostic Information and Procedures
- Control Unit
- Diagnostic Information and Procedures
- Other Information
- Technical Service Bulletins
- Surge, Miss, Chuggle
- Warning Lights, Telltale
- Tank Ventilation Valve
- Diagnostic Information and Procedures
- Coolant Temperature Sensor
- Diagnostic Information and Procedures
- Odometer Frequency Sensor
- Diagnostic Information and Procedures
- DIS-Ignition Module
- Diagnostic Information and Procedures
- Multec S
- Repair Instructions
- Intake Manifold - Upper Part, Remove and Install (X 14 XE, C 14 SEL, X 16 XE, C 16 SEL)
- Intake Manifold - Lower Part, Remove and Install (X 14 XE, C 14 SEL, X 16 XE, C 16 SEL)
- Throttle Body, Remove and Install (X 14 XE, C 14 SEL, X 16 XE, C 16 SEL) XE, C 16 SEL)
- Fuel Pump Relay, Remove and Install reinstallation
- Fuel Pressure Regulator, Remove and Install
- Injectors, Remove and Install (X 14 XE, C 14 SEL, X 16 XE, C 16 SEL)
- Coolant Temperature Sensor, Remove and Install
- Pressure Sensor - Intake Pipe, Remove and Install (X 14 XE, C 14 SEL, X 16 XE, C 16 SEL)
- Intake Air Temperature Sensor, Remove and Install (X14XE, C14SEL, X16XE, C16SEL)
- Inductive Pulse Pick-up, Remove and Install
- Camshaft Pulse Pick-up, Remove and Install
- Knock Sensor, Remove and Install
- Oxygen Sensor, Remove and Install
- DIS Ignition Module, Remove and Install reinstallation
- Control Unit, Remove and Install
- Program Memory in Control Unit, Knock Module in Control Unit or Control Unit, Replace (up to MY '96 1/2)". 1996 1/2)
- Immobiliser with Transponder as of MY '96 Immobiliser Control Unit, Remove and Install
- Important Workshop Instructions
- Throttle Valve Potentiometer, Remove and Install
- Idle Speed Stepper Motor, Remove and Install
- Fuel Pressure, Check
- Tank Vent Valve, Remove and Install reinstallation
- Reference Gap Between Inductive Pulse Pick-up and Increment Disc, Measure
- Illustration: Air Ducts (X 14 XE, C 14 SEL, X 16 XE, C 16 SEL)
- Component Locator
- Specifications
- Special Tools and Equipment
- Warnings, Disclaimers, Safety
- Labour Time Allowances
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Introduction
- General Instructions / Safety Measures
- Checking Equipment
- Block Diagram
- Components
- Control Unit, Part and Catalogue Numbers
- Abbreviations, Definitions
- System Specific Features
- A, Diagnostic System Check
- B-01, Connect Diagnostic Tester and Establish Communication
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0105 MAP SENSOR VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0105 MAP SENSOR VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0110 INTAKE AIR TEMP. VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0110 INTAKE AIR TEMP. VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0115 COOLANT TEMP. VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0115 COOLANT TEMP. VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0120 THROTTLE POSIT. SENSOR VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0120 THROTTLE POSIT. SENSOR VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0130 O2 SENSOR OPEN CIRCUIT
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0170 O2 SENSOR RICH EXHAUST
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0170 O2 SENSOR LEAN EXHAUST
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0200 FUEL INJECTOR CIRCUIT(S)
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0200 INJECTOR VALVE VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0200 INJECTOR VALVE VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0230 FUEL PUMP RELAY VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0230 FUEL PUMP RELAY VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0325 KNOCK SIGNAL CIRCUIT
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0335 INCORRECT RPM SIGNAL
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0340 CAMSHAFT SENSOR INCORRECT SIGNAL
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0351 EST LINE COIL CYL 1+4 VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0351 EST LINE COIL CYL 1+4 VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0352 EST LINE COIL CYL 2+3 VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0352 EST LINE COIL CYL 2+3 VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0400 LINEAR EGR SYSTEM
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0412 AIR CONTROL SOL. VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0412 AIR CONTROL SOL. VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0443 FUEL TANK VENT. VALVE VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0443 FUEL TANK VENT. VALVE VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0500 NO VEHICLE SPEED SIGNAL
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0505 IDLE AIR CONTROL
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0560 BATTERY VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P0602 CONTROL MODULE PROGRAMMING ERROR
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1120 THROTTLE BROKEN HOSE
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1231 FUEL PUMP RELAY CONTACT PROBLEM
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1405 LINEAR EGR POSITION
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1410 SECOND. AIR PUMP RELAY VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1410 SECOND. AIR PUMP RELAY VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1501 IMMOBILISER NO OR WRONG CODING
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1502 IMMOBILISER NO SIGNAL
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1503 IMMOBILISER WRONG SIGNAL
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1530 A/C CUTOFF RELAY VOLTAGE HIGH
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1530 A/C CUTOFF RELAY VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1602 KNOCK CONTROL MODULE; REPLACE ECU
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1604 REPLACE ECU
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1605 REPROGRAM OR REPLACE ECU
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1640 QUAD DRIVER MODULE (QDM)
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1740 TORQUE CONTROL VOLTAGE LOW
- B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code P1740 CONTINUOUS TORQUE CONTROL
- B-03, F0: DATA LIST Test Step T01 BATTERY VOLTAGE
- B-03, F0: DATA LIST Test Step T02 IMMOBILISER
- B-03, F0: DATA LIST Test Step T03 IMMOBILISER SIG.
- B-03, F0: DATA LIST Test Step T04 FUEL PUMP RELAY
- B-03, F0: DATA LIST Test Step T05 TPS SIGNAL
- B-03, F0: DATA LIST Test Step T06 MAP SENSOR
- B-03, F0: DATA LIST Test Step T07 COOLANT TEMP.
- B-03, F0: DATA LIST Test Step T08 INTAKE AIR TEMP.
- B-03, F0: DATA LIST Test Step T09 TRANSM. CODING
- B-03, F0: DATA LIST Test Step T10 PARK/NEUTRAL SW.
- B-03, F0: DATA LIST Test Step T11 A/C INFORMAT. SW
- B-03, F0: DATA LIST Test Step T12 A/C LOAD SIGNAL
- B-03, F0: DATA LIST Test Step T13 INJECTION PULSE
- B-03, F0: DATA LIST Test Step T14 CLEAR FLOOD MODE
- B-03, F0: DATA LIST Test Step T15 SPARK ADVANCE
- B-03, F0: DATA LIST Test Step T16 KNOCK CELL NO.
- B-03, F0: DATA LIST Test Step T17 KNOCK RTD. CYL.1
- B-03, F0: DATA LIST Test Step T18 KNOCK RTD. CYL.2
- B-03, F0: DATA LIST Test Step T19 KNOCK RTD. CYL.3
- B-03, F0: DATA LIST Test Step T20 KNOCK RTD. CYL.4
- B-03, F0: DATA LIST Test Step T21 SEC.AIR PUMP REL
- B-03, F0: DATA LIST Test Step T22 AIR CONTROL SOL.
- B-03, F0: DATA LIST Test Step T23 EGR POSITION CMD
- B-03, F0: DATA LIST Test Step T24 EGR POS. FDBK
- B-03, F0: DATA LIST Test Step T25 FUEL TANK VENT.
- B-03, F0: DATA LIST Test Step T26 O2 SENSOR
- B-03, F0: DATA LIST Test Step T27 AIR/FUEL RATIO
- B-03, F0: DATA LIST Test Step T28 O2 SENSOR LOOP
- B-03, F0: DATA LIST Test Step T29 AIR/FUEL STATUS
- B-03, F0: DATA LIST Test Step T30 O2 INTEGRATOR
- B-03, F0: DATA LIST Test Step T31 O2 BLM ENABLE
- B-03, F0: DATA LIST Test Step T32 O2 BLM CELL NO.
- B-03, F0: DATA LIST Test Step T33 O2 BLM CELL CONT
- B-03, F0: DATA LIST Test Step T34 ENGINE SPEED
- B-03, F0: DATA LIST Test Step T35 IAC CNTR. ENABLE
- B-03, F0: DATA LIST Test Step T36 IDLE AIR CONTROL
- B-03, F0: DATA LIST Test Step T37 DESIRED IDLE
- B-03, F0: DATA LIST Test Step T38 IDLE ADJUST
- B-03, F0: DATA LIST Test Step T39 ENGINE LOAD
- B-03, F0: DATA LIST Test Step T40 TORQUE CONTROL
- B-03, F0: DATA LIST Test Step T41 A/C RELAY
- B-03, F0: DATA LIST Test Step T42 VEHICLE SP.PULSE
- B-03, F0: DATA LIST Test Step T43 VEHICLE SPEED
- B-03, F0: DATA LIST Test Step T44 CHECK LIGHT
- B-03, F0: DATA LIST Test Step T45 BLINKCODE REQ.
- B-03, F0: DATA LIST Test Step T46 DEC. FUEL CUTOFF
- B-03, F0: DATA LIST Test Step T47 POWER ENRICHMENT
- B-03, F0: DATA LIST Test Step T48 INJECTOR CUTOFF
- B-04, F1: EXHAUST GAS TEST Test Step T07 COOLANT TEMP.
- B-04, F1: EXHAUST GAS TEST Test Step T26 O2 SENSOR
- B-04, F1: EXHAUST GAS TEST Test Step T28 O2 SENSOR LOOP
- B-05, F5: ACTUATOR TEST Test Step T01 IMMO.SIG. TEST
- B-05, F5: ACTUATOR TEST Test Step T02 FUEL PUMP REL.
- B-05, F5: ACTUATOR TEST Test Step T03 IGN. COIL 1+4
- B-05, F5: ACTUATOR TEST Test Step T04 IGN. COIL 2+3
- B-05, F5: ACTUATOR TEST Test Step T05 EGR PULS.RATIO
- B-05, F5: ACTUATOR TEST Test Step T06 FUEL TANK VENT
- B-05, F5: ACTUATOR TEST Test Step T07 IDLE AIR CONTR
- B-05, F5: ACTUATOR TEST Test Step T08 A/C RELAY
- B-05, F5: ACTUATOR TEST Test Step T09 QUAD DRIVER T.
- B-05, F5: ACTUATOR TEST Test Step T10 INJ.CIRCUIT T.
- B-05, F5: ACTUATOR TEST Test Step T11 AIR CONTR. SOL
- B-05, F5: ACTUATOR TEST Test Step T12 SEC. AIR P.REL
- B-05, F5: ACTUATOR TEST Test Step T13 CHECK LIGHT
- B-06, F6: ADDITIONAL FUNCTIONS Test Step T01 READ ECU ID
- B-06, F6: ADDITIONAL FUNCTIONS Test Step T02 READ VIN
- B-06, F6: ADDITIONAL FUNCTIONS Test Step T03 ADJ.IDLE SPEED
- B-06, F6: ADDITIONAL FUNCTIONS Test Step T04 ADJ.IDLE DRIVE
- B-06, F6: ADDITIONAL FUNCTIONS Test Step T05 ADJ.IDLE P/N
- B-06, F6: ADDITIONAL FUNCTIONS Test Step T06 RES. IDLE ADJ.
- B-06, F6: ADDITIONAL FUNCTIONS Test Step T07 RESET KNOCKMAP
- B-06, F6: ADDITIONAL FUNCTIONS Test Step T08 RESET O2 BLM
- B-06, F6: ADDITIONAL FUNCTIONS Test Step T09 RESET IAC BLM
- B-07, F7: PROGRAMMING Test Step T01 CONTROL MODULE
- B-07, F7: PROGRAMMING Test Step T02 IMMOBILISER
- B-08, F8: ECU CONTROL TEST Test Step T01 INJ.CONTROL
- B-08, F8: ECU CONTROL TEST Test Step T02 EGR CONTROL
- B-08, F8: ECU CONTROL TEST Test Step T03 RPM CONTROL
- B-08, F8: ECU CONTROL TEST Test Step T04 IAC CONTROL
- B-09, Engine does not start
- C-01, No Communication between Diagnostic Tester and Control Unit
- C-02, Control Unit Hard- and Software
- C-03, System Voltage Circuit
- C-04, Immobiliser Signal Circuit
- C-05, Fuel Pump Relay Circuit
- C-06, Throttle/Pedal Position Sensor/Switch A Circuit
- C-07, Manifold Absolute Pressure Solenoid Circuit
- C-08, Engine Coolant Temperature Sensor Circuit
- C-09, Intake Air Temperature Sensor Circuit
- C-10, Park/Neutral Switch Circuit
- C-11, Air Conditioning System Information Switch Circuit
- C-12, Air Conditioning System Load Signal Circuit
- C-13, Camshaft Position Sensor Circuit
- C-14, Engine-Compression
- C-15, Ignition Timing
- C-16, Ignition Coil A Primary/Secondary Circuit
- C-17, Ignition Coil B Primary/Secondary Circuit
- C-18, Injector Circuit
- C-19, Knock Sensor 1 Circuit
- C-20, Secondary Air Pump Circuit
- C-21, Secondary Air Injection System Switching Valve A Circuit
- C-22, Linear Exhaust Gas Recirculation Valve Circuit
- C-23, Exhaust Gas Recirculation Sensor Circuit
- C-24, Evaporative Emission Control System Circuit
- C-25, O2 Sensor Circuit
- C-26, Crankshaft Sensor Circuit
- C-27, Idle Speed Actuator Circuit
- C-28, Engine Speed Output Signal Circuit
- C-29, Engine Load Signal Circuit
- C-30, Torque Control Circuit
- C-31, Air Conditioning System Relay Circuit
- C-32, Vehicle Speed Sensor Circuit
- C-33, Malfunction Indication Lamp (MIL) Circuit
- C-34, Blinkcode Request Circuit
- C-35, Duration of Injection
- C-36, Deceleration Fuel Cutoff Circuit
- C-37, Power Enrichment Circuit
- C-38, Fuel Consumption Signal Circuit
- C-39, Quad Driver Module (QDM) Circuit
- C-40, Throttle/Pedal Hose
- Terminal Assignment
- Parts Location
- Wiring Schematic Diagram
- Introduction
- The Checking System
- General Instructions/Safety Measures
- Checking Equipment
- Abbreviations, Definitions
- Features Specific to this System
- Checking with Tech 1
- F0:Data List Test Step 01 BATTERY VOLTAGE
- F0:Data List Test Step 02 DIAG. REQUEST
- F0:Data List Test Step 03 IMMOBILISER
- F0:Data List Test Step 04 IMMOBILISER SIG.
- F0:Data List Test Step 09 A/C INFORMAT. SW
- F0:Data List Test Step 10 A/C LOAD SIGNAL
- F0:Data List Test Step 11 PARK/NEUTRAL SW.
- F0:Data List Test Step 22 SEC.AIR PUMP REL
- F0:Data List Test Step 23 AIR CONTROL SOL.
- F0:Data List Test Step 28 O2 SENSOR LOOP
- F0:Data List Test Step 30 O2 INTEGRATOR
- F0:Data List Test Step 31 O2 BLM ENABLE
- F0:Data List Test Step 32 O2 BLM CELL NO.
- F0:Data List Test Step 33 O2 BLM CELL CONT
- F0:Data List Test Step 34 ENGINE SPEED
- F0:Data List Test Step 43 IDLE AIR CONTROL
- F0:Data List Test Step 48 TORQUE CONTROL
- F0:Data List Test Step 49 POWER ENRICHMENT
- Additional Fault Diagnosis - No.02 Fuel Consumption Signal
- F2:Trouble Codes - Trouble Code No. 19 INCORRECT RPM SIGNAL
- F2:Trouble Codes - Trouble Code No. 43 LINEAR EGR SYSTEM
- F2:Trouble Codes - Trouble Code No. 47 LINEAR EGR POSITION
- F2:Trouble Codes - Trouble Code No. 69 INTAKE AIR TEMP. VOLTAGE LOW
- F2:Trouble Codes - Trouble Code No. 71 INTAKE AIR TEMP. VOLTAGE HIGH
- F2:Trouble Codes - Trouble Code No. 83 IMMOBILISER NO OR WRONG CODING
- F2:Trouble Codes - Trouble Code No. 84 IMMOBILISER NO SIGNAL
- F2:Trouble Codes - Trouble Code No. 85 IMMOBILISER WRONG SIGNAL
- Quick Check F5:Actuator Test IDLE AIR CONTR
- Quick Check F5:Actuator Test QUAD DRIVER T.
- Quick Check F5:Actuator Test AIR CONTR. SOL
- Quick Check F5:Actuator Test SEC. AIR P.REL
- Quick Check F5:Actuator Test IMMO.SIG. TEST
- Quick Check F5:Actuator Test LINEAR EGR
- F6:Miscellaneous Tests (F0:Adjustments/F1:ECU Reset)
- F6:Miscellaneous Tests F0:Adjustments IDLE ADJ. P-N (AT Vehicles)
- F6:Miscellaneous Tests F1:Reset O2 BLM CELLS
- F6:Miscellaneous Tests F1:Reset IAC BLM CELLS
- F7:Programming IMMOBILISER
- F8:ECU Control RPM CONTROL
- Table 8, Trouble-shooting Chart
- Table 4, Engine Does Not Start
- Terminal Assignment
- Excerpt from Circuit Diagram Corsa- B, Tigra
- Time Allowance
- Multec-S - Introduction
- Multec-S - Diagnosis
- Multec-S - Read Trouble Code
- Multec-S - Check Data List Parameters
- Multec-S - Carry out Actuator Tests
- Multec-S - Carry out Control Tests
- Multec-S - Snapshot Mode
- Multec-S - Final System Test
- Multec-S - General Safety Measures and Repair Instructions
- Survey of Vehicle
- F2: TROUBLE CODE TABLE - Trouble Code 14 COOLANT TEMP. VOLTAGE LOW
- F2: TROUBLE CODE TABLE - Trouble Code 15 COOLANT TEMP. VOLTAGE HIGH
- F0: DATA LIST - Test Step 01 BATTERY VOLTAGE
- F0: DATA LIST - Test Step 02 DIAG. REQUEST
- F0: DATA LIST - Test Step 04 IMMOBILISER SIG.
- F0: DATA LIST - Test Step 07 COOLANT TEMP.
- F0: DATA LIST - Test Step 08 INTAKE AIR TEMP.
- F0: DATA LIST - Test Step 09 A/C INFORMAT. SW
- F0: DATA LIST - Test Step 10 A/C LOAD SIGNAL
- F0: DATA LIST - Test Step 11 PARK/NEUTRAL SW.
- F0: DATA LIST - Test Step 23 AIR CONTROL SOL.
- F0: DATA LIST - Test Step 24 EGR POSITION CMD
- F0: DATA LIST - Test Step 25 EGR POS. FDBK
- F0: DATA LIST - Test Step 29 AIR/FUEL RATIO
- F0: DATA LIST - Test Step 34 ENGINE SPEED
- F0: DATA LIST - Test Step 35 DESIRED IDLE
- F0: DATA LIST - Test Step 36 DES. IDLE ADJUST
- F0: DATA LIST - Test Step 37 IDLE ADJUST
- F0: DATA LIST - Test Step 38 DESIRED IDLE P-N
- F0: DATA LIST - Test Step 39 IDLE ADJUST P-N
- F0: DATA LIST - Test Step 40 DES. IDLE DRIVE
- F0: DATA LIST - Test Step 41 IDLE ADJ. DRIVE
- F0: DATA LIST - Test Step 42 IAC CNTR. ENABLE
- F0: DATA LIST - Test Step 45 ENGINE LOAD
- F0: DATA LIST - Test Step 47 VEHICLE SPEED
- F0: DATA LIST - Test Step 48 TORQUE CONTROL
- F0: DATA LIST - Test Step 49 POWER ENRICHMENT
- F0: DATA LIST - Test Step 52 INJECTOR CUTOFF
- F5: ACTUATOR TEST - Number 1 IDLE AIR CONTROL
- F5: ACTUATOR TEST - Number 2 FUEL PUMP REL.
- F5: ACTUATOR TEST - Number 9 AIR CONTR. SOL
- F5: ACTUATOR TEST - Number 10 SEC. AIR P. REL
- F6: MISCELLANEOUS TESTS; F0: ADJUSTMENTS IDLE ADJUST (MT Vehicles only)
- F6: MISCELLANEOUS TESTS; F0: ADJUSTMENTS IDLE ADJ. DRIVE (AT Vehicles only)
- F6: MISCELLANEOUS TESTS; F0: ADJUSTMENTS IDLE ADJ. P-N (AT Vehicles only)
- F6: MISCELLANEOUS TESTS; F1: RESET IAC BLM CELLS
- F6: MISCELLANEOUS TESTS; F0: RESET IDLE ADJUST (MT or AT Vehicles)
- F8: ECU CONTROL RPM CONTROL
- Immob. Func. for Engine - Introduction
- Immob. Func. for Engine - Diagnosis
- Immob. Func. for Engine - Read Trouble Code
- Immob. Func. for Engine - Check Data List Parameters
- Immob. Func. for Engine - Carry out Actuator Tests
- Immob. Func. for Engine - Carry out Control Tests
- Immob. Func. for Engine - Snapshot Mode
- Immob. Func. for Engine - Final System Test
- Immob. Func. for Engine - General Safety Measures and Repair Instructions
- Survey of Vehicle (Multec)
- Multec - F2:TROUBLE CODES - TC 83 IMMOBILISER NO OR WRONG CODING
- Multec - F2:TROUBLE CODES - TC 84 IMMOBILISER NO SIGNAL
- Multec - F2:TROUBLE CODES - TC 85 IMMOBILISER WRONG SIGNAL
- Multec - F0: DATA LIST - Test Step 01 IMMOBILISER SIG.
- Multec - F0: DATA LIST - Test Step 02 IMMOBILISER
- Multec - F5:ACTUATOR TEST - Number 1 IMMO. SIG. TEST
- Multec - F7: PROGRAMMING IMMOBILISER
- Other Information
- Technical Service Bulletins
- Noise, Vibration, Rattle
- No Start
- Poor Start
- Stalls
- Surge, Miss, Chuggle
- Technical Information
- Throttle Valve Housing
- Repair Instructions
- Diagnostic Information and Procedures
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Loose, Missing, Broken
- Rough Idle
- Stalls
- Throttle Valve Potentiometer
- Repair Instructions
- Diagnostic Information and Procedures
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Loose, Missing, Broken
- Rough Idle
- Stalls
- Intake Pipe Pressure Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Pressure Regulator
- Repair Instructions
- Diagnostic Information and Procedures
- Injection Valve
- Repair Instructions
- Diagnostic Information and Procedures
- Inductive Impulse Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Knocking Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Technical Service Bulletins
- Fuel Pump
- Repair Instructions
- Diagnostic Information and Procedures
- Fuel Pump Relay
- Repair Instructions
- Diagnostic Information and Procedures
- Oxygen Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Idle Air Control Stepper Motor
- Repair Instructions
- Diagnostic Information and Procedures
- Air Mass Meter
- Control Unit
- Repair Instructions
- Description and Operation
- Specifications
- Diagnostic Information and Procedures
- Other Information
- Technical Service Bulletins
- Surge, Miss, Chuggle
- Warning Lights, Telltale
- Schematic and Routing Diagrams
- Technical Information
- Tank Ventilation Valve
- Repair Instructions
- Diagnostic Information and Procedures
- Coolant Temperature Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Odometer Frequency Sensor
- Diagnostic Information and Procedures
- DIS-Ignition Module
- Diagnostic Information and Procedures
- Ignition leads/connectors
- Diagnostic Information and Procedures
- Wiring Harness
- Diagnostic Information and Procedures
- Engine Electrics
- Starter
- Repair Instructions
- Component Locator
- Specifications
- Other Information
- Alternator
- Repair Instructions
- Alternator, Remove and Install (V-belt Drive) - Vehicles up to MY 95
- Compact Alternator, Remove and Install (Ribbed V-Belt Drive) - C14NZ, C14SE - C14NZ, C14SE
- Alternator Output and Alternator Voltage, Check
- Alternator Components, Check (Bosch and Delco-Remy)
- Alternator, Assemble (Bosch)
- Compact Alternator, Disassemble (Bosch) (Bosch)
- Compact Alternator, Disassemble (Delco- Remy)
- Compact Alternator Components, Check (Bosch and Delco-Remy)
- Illustration: Compact Alternator (Bosch) (Bosch)
- Illustration: Compact Alternator (Delco-Remy)
- Compact Alternator, Disassemble (Bosch) (Bosch)
- Compact Alternator Components, Check (Bosch and Delco-Remy)
- Illustration: Survey - Hitachi Alternator
- Alternator, Remove and Install
- Alternator, Check
- Alternator, Overhaul
- Alternator, Disassemble
- Alternator Components, Check
- Diodes, Check
- Alternator, Assemble
- Illustration: Alternator (Bosch)
- Illustration: Alternator (Delco-Remy)
- Illustration: Compact Alternator (Bosch)
- Illustration: Compact Alternator (Delco-Remy)
- Compact Alternator, Remove and Install (V-belt Drive) - Vehicles as of MY '96 after MY 1996)
- Alternator, Disassemble (Bosch)
- Alternator, Disassemble (Delco-Remy)
- Alternator, Assemble (Delco-Remy)
- Compact Alternator, Assemble (Bosch)
- Compact Alternator, Assemble (Delco- Remy)
- Compact Alternator, Remove and Install reinstallation
- Compact Alternator, Disassemble (Delco- Remy)
- Compact Alternator, Assemble (Bosch)
- Compact Alternator, Assemble (Delco- Remy)
- Component Locator
- Specifications
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Pre-Glow System (Diesel Engine)
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Other Information
- Cooling System
- Repair Instructions
- Cooling System, Top Up and Bleed
- Cooling System, Check for Leaks
- Coolant Temperature, Measure with Cooling System Closed
- Cooling System, Check for Leaks
- Coolant Temperature, Measure with Cooling System Closed
- Solenoid Valve for Coolant Cut-off Valve, Remove and Install - as of MY '96 MY 1996)
- Coolant Temperature Sensor, Remove and Install
- Illustration: Cooling System engine
- Cooling System, Check for Leaks
- Cooling System, Top Up and Bleed
- Coolant Temperature, Measure with Cooling System Closed
- Coolant Temperature Switch, Remove and Install
- Illustration: Cooling System, OHC Engine Engine
- Coolant Temperature Switch, Check (Temperature Switch Removed)
- Cylinder Head Gasket, Check for Leaks (CO2 Content in Cooling System)
- Cooling System, Top Up and Bleed
- Coolant Cut-off Valve, Remove and Install (for AC) - as of MY '96 (after MY 1996)
- Bypass Connection Flange on Cylinder Head, Remove and Install
- Specifications
- Special Tools and Equipment
- Diagnostic Information and Procedures
- Other Information
- Seal Thermostat Housing
- Repair Instructions
- Technical Service Bulletins
- Radiator
- Repair Instructions
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Overheating
- Chip, Crack
- Corrosion, Rust, Dirt
- Leaks
- Fan Motor
- Repair Instructions
- Fan Motor, Remove and Install (Vehicles with AC)
- Temperature Switch for Fan Motor, Remove and Install
- Temperature Switch I (S-29) for Fan Motor, Remove and Install (Vehicles with AC)
- Temperature Switch II (S-128) for Fan Motor, Remove and Install (Vehicles with AC)
- Temp. Switch for Fan Motor, Remove and Install (Vehicles without Power Steering and AC)
- Temp. Switch I(S-29) for Fan Motor, Remove and Install (Vehicles with AC) with air conditioning)
- Temp. Switch II(S-29) for Fan Motor, Remove and Install (Vehicles with AC) with air conditioning)
- Fan Motor, Remove and Install (15 DT, X 15 DT)
- Fan Motor, Remove and Install (Vehicles without AC)
- Fan Motor, Remove and Install (15 D, 17 D, X 17 D)
- Thermoswitch, Remove and Install
- Fan Motor, Remove and Install (Vehicles without AC)
- Fan Motor, Remove and Install (Vehicles with AC)
- Oil Cooler
- Technical Service Bulletins
- Corrosion, Rust, Dirt
- Leaks
- Thermostat
- Repair Instructions
- Technical Service Bulletins
- Water Pump
- Repair Instructions
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Corrosion, Rust, Dirt
- Leaks
- Turbo-Charging
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Sluggish, Power Loss
- Leaks
- Smoke, Odour, Fumes
- Gaskets
- Boost Pressure Regulator
- Oil Lines
- Oil Cooler
- Oil Cooler Thermostat
- Pressure Valve in Air Filter Housing
- K Clutch and Transmission
- Specifications
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Excessive Effort, Hard Work
- Hard Shift
- Manual Transmission Front Wheel Drive
- Repair Instructions
- Description and Operation
- Specifications
- Special Tools and Equipment
- Technical Service Bulletins
- Differential
- Repair Instructions
- Illustration: F10 - Differential
- Clutch, Manual Transmission and Differential, Transmission Identification
- Differential, Assemble and Install (F10/F15)
- Gasket for Differential Cover, Replace replacement
- Manual Transmission and Differential, Remove and Install
- Differential, Remove and Disassemble (F10/F15)
- Differential, Remove and Disassemble (Transmission Removed) (F10/F15)
- Adjustment Regulations for Tapered Roller Bearings (Differential) (F10/F15)
- Adjustment Regulations for Differential Tapered Roller Bearings (F10/F15)
- Drive Gear (Driven), Remove and Install (Transmission Installed) (F10/ F15)
- Differential, Remove and Install (F13)
- Differential, Disassemble and Assemble (F13)
- Tapered Roller Bearing Outer Races, Remove and Install (F13)
- Component Locator
- Specifications
- Other Information
- Seals
- Transmission Housing
- Repair Instructions
- Component Locator
- Transmission Oil
- Repair Instructions
- Description and Operation
- Specifications
- Manual Transmission F 10/F 13/F 15/F 17, Easytronic F 13/F 17/M 20
- Repair Instructions
- Illustration I - Gear Set, Differential, Clutch, Transmission Shift Linkage F 10/5 - Manual Transmission
- Illustration: F15/5 - Manual Transmission
- Survey of Components within and on Transmission (F 10 - Manual Transmission)
- Illustration - Clutch Assembly F 10, F 15 - Manual Transmission
- Illustration - Transmission Shift Linkage
- Clutch, Manual Transmission and Differential, Transmission Identification
- Axle Shaft Seal Rings, Replace
- Seal Ring for Speedometer Helical Gear (Driven), Replace
- Differential, Assemble and Install (F10/F15)
- Reversing Light Switch, Remove and Install
- Drive Shaft Assembly (F10/F15) F15-gearbox
- Main Shaft, Disassemble (F15) Transmission
- Gear Cluster Assembly (F10/F15)
- Transmission Housing, Disassemble (Release Bearing, Remove) (F10/F15)
- Bearing Rings in Transmission Housing, Replace (F10/F15)
- End Shield, Assemble (F10) F13-gearbox
- Synchroniser Rings, Replace (F10/F15)
- Drive Gear (Driving), Remove and Install (F10/F15)
- Transmission Fluid Level, Check
- Gasket for Differential Cover, Replace replacement
- Manual Transmission and Differential, Remove and Install
- Transmission Housing, Replace (Transmission Removed) (F10/F15)
- Differential, Remove and Disassemble (F10/F15)
- Differential, Remove and Disassemble (Transmission Removed) (F10/F15)
- Adjustment Regulations for Tapered Roller Bearings (Differential) (F10/F15)
- Adjustment Regulations for Differential Tapered Roller Bearings (F10/F15)
- End Shield with Main Shaft and Drive Shaft, Remove and Disassemble (F10/F15)
- Main Shaft, Assemble (F15)
- End Shield, Assemble (F15)
- Drive Gear (Driven), Remove and Install (Transmission Installed) (F10/ F15)
- Clutch Disc, Pressure Plate, Clutch Thrust Bearing and/or Release Lever, Remove and Install
- Synchroniser Rings, Remove and Install (F13)
- Transmission Housing, Replace (F13)
- Differential, Remove and Install (F13)
- Differential, Disassemble and Assemble (F13)
- Tapered Roller Bearing Outer Races, Remove and Install (F13)
- Adjustment Regulations for Tapered Roller Bearings (Differential) (F13)
- Component Locator
- Illustration I - Gear Set, Differential, Clutch, Transmission Shift Linkage F 10/5 - Manual Transmission
- Illustration: F15/5 - Manual Transmission
- Survey of Components within and on Transmission (F 10 - Manual Transmission)
- Illustration - Clutch Assembly F 10, F 15 - Manual Transmission
- Clutch, Manual Transmission and Differential, Transmission Identification
- Synchroniser Rings, Remove and Install (F13)
- Transmission Housing, Replace (F13)
- Differential, Remove and Install (F13)
- Differential, Disassemble and Assemble (F13)
- Tapered Roller Bearing Outer Races, Remove and Install (F13)
- Other Information
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Hard Shift
- Drive Shaft
- Repair Instructions
- Component Locator
- Main Shaft
- Repair Instructions
- Component Locator
- End Shield
- Repair Instructions
- Component Locator
- Synchronizer Springs
- Repair Instructions
- Component Locator
- Manual Transmission F 16/F 18/F 20/F 25/F35
- Repair Instructions
- Specifications
- Transmission Shift Linkage
- Repair Instructions
- Illustration - Transmission Shift Linkage
- Gearshift Lever, Remove and Install reinstallation
- Gearshift Lever Cover, Remove and Install
- Shift Guide, Remove and Install (Selector Rod, Replace)
- Gearshift Cover, Remove, Install and/ or Seal
- Transmission Shift Linkage, Adjust adjustment
- Shift Linkage, Remove and Install
- Folding Cover on Shift Linkage, Replace
- Guide Lever, Remove and Install Install
- Gearshift Cover, Disassemble and Assemble
- Description and Operation
- Other Information
- Speedometer Gear
- Automatic Transmission Front Wheel Drive
- Technical Service Bulletins
- Automatic Transmission AF 13/17/14/20/22/30
- Repair Instructions
- Illustration: Automatic Transmission AF 13
- Illustration: AF 13 - Arrangement of Components - Wiring Harness, up to MY '96
- Illustration: AF 13 - Arrangement of Components - Wiring Harness, up to MY '96
- Transmission Fluid Level, Check
- Fluid Pressure Check (Mechanical) AF 13
- Solenoid Valve/ Fluid Pressure Regulator, Remove and Install
- Side Cover, Seal
- Automatic Transmission, Remove and Install
- Transmission Housing and Transmission Attaching Parts - Survey
- Assemblies - Survey of Attaching Parts - Survey
- Assemblies, Remove from Transmission
- Converter Housing, Disassemble and Assemble
- Fluid Pump Assembly - Survey Survey
- Fluid Pump Seal Rings, Replace Replace
- Drive Shaft Assembly with Multi-plate Clutch C2 - Survey
- Drive Shaft Assembly with Multi-plate Clutch C2, Overhaul
- Multi-plate Clutch Assembly C1 - Survey Survey
- Multi-plate Clutch Assembly C1, Overhaul Overhaul
- Multi-plate Clutch Assembly C0 and C3 - Survey
- Multi-plate Clutch Assembly C0 and C3, Overhaul
- Overrunning Clutch Assembly F0 - Survey - overview
- Overrunning Clutch F0, Overhaul
- Overrunning Clutch Assembly F1 - Survey - overview
- Overrunning Clutch F1, Overhaul
- Intermediate Gear (Driving), Check inspection
- Differential - Survey
- Differential, Overhaul
- Thrust Bearing Installation
- Assemblies, Install in Transmission
- Technical Data - Sealants, Lubricants and Locking Compounds
- Technical Data - Identification, Automatic Transmission
- Component Locator
- Specifications
- Special Tools and Equipment
- Warnings, Disclaimers, Safety
- Labour Time Allowances
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Introduction
- The Checking System
- General Instructions/Safety Measures
- Differences Between MY'92 and MY'93 1/2
- Checking Equipment
- Block Diagram, AF 13
- Block Diagram, AF 14/20
- Block Diagram, AF 22
- Abbreviations, Definitions
- Fluid Level, Check
- Fluid Pressure, Check
- Solenoid Valves, Clutches, Brakes, Overrunning Clutches AF 13
- Solenoid Valves, Clutches, Brakes, Overrunning Clutches AF 14/20/22
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 01
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 02
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 03
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 04
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 05
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 06
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 07
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 08, 09
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 10
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 11
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 12
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 13
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 14
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 15
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 16
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 17
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 18
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 19
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 20
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 21
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 22
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 23
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 24
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 25
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 26
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 27
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 28
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 29
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 30
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 31
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 32
- Trouble-shooting Table for Mechanical/ Hydraulic Faults - Test Step 33
- System Checking with TECH 1
- F0:Data List - Test Step 01/02 PRESS. REG. SOL. / CALCULAT. PRESS.
- F0:Data List - Test Step 03 SOLENOID 1-2/3-4
- F0:Data List - Test Step 04 SOLENOID 2-3
- F0:Data List - Test Step 05 TCC SOLENOID
- F0:Data List - Test Step 06 BRAKE SWITCH
- F0:Data List - Test Step 07 AT INPUT SPEED
- F0:Data List - Test Step 08 AT OUTPUT SPEED
- F0:Data List - Test Step 09 SELECTOR POS.
- F0:Data List - Test Step 10 ACTUAL GEAR
- F0:Data List - Test Step 11 SELECTOR TER. A
- F0:Data List - Test Step 12 SELECTOR TER. B
- F0:Data List - Test Step 13 SELECTOR TER. C
- F0:Data List - Test Step 14 SELECTOR TER. D
- F0:Data List - Test Step 15 TPS SIGNAL
- F0:Data List - Test Step 16 KICKDOWN SWITCH
- F0:Data List - Test Step 17 TPS LOAD SIGNAL
- F0:Data List - Test Step 18 TRANSM.OIL TEMP.
- F0:Data List - Test Step 19 COOLANT TEMP.SW.
- F0:Data List - Test Step 20/21 WINTER SW. (-D-) / WINTER LED
- F0:Data List - Test Step 22/23 PROGRAM SWITCH / ECON./SPORT IND.
- F0:Data List - Test Step 24 CRUISE CONTR. SW.
- F0:Data List - Test Step 25 A/C CUTOFF RELAY
- F0:Data List - Test Step 26 TORQUE CONTROL
- F0:Data List - Test Step 27 ENGINE SPEED
- F0:Data List - Test Step 28 PARK/NEUTRAL SW.
- F0:Data List - Test Step 29 TC TPS LOAD SIG
- F0:Data List - Test Step 30 TC CONTROL
- F0:Data List - Test Step 31 TC SIGNAL STATUS
- Table 1, Diagnostic Plug ALDL and Voltage Supply, Check
- F2:TROUBLE CODE TABLE - TC 15 COOLANT TEMP. SWITCH VOLTAGE HIGH
- F2:TROUBLE CODE TABLE - TC 17 SOLENOID 1-2/3-4 VOLTAGE LOW
- F2:TROUBLE CODE TABLE - TC 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
- F2:TROUBLE CODE TABLE - TC 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
- F2:TROUBLE CODE TABLE - TC 23 COOLANT TEMP. SWITCH VOLTAGE HIGH
- F2:TROUBLE CODE TABLE - TC 25 SOLENOID 1-2/3-4 VOLTAGE HIGH
- F2:TROUBLE CODE TABLE - TC 26 SOLENOID 2-3 VOLTAGE LOW
- F2:TROUBLE CODE TABLE - TC 28 SOLENOID 2-3 VOLTAGE HIGH
- F2:TROUBLE CODE TABLE - TC 29 TCC SOLENOID VOLTAGE LOW
- F2:TROUBLE CODE TABLE - TC 31 NO ENGINE RPM SIGNAL
- F2:TROUBLE CODE TABLE - TC 32 PRESS. REGULATOR SOLENOID VOLTAGE LOW
- F2:TROUBLE CODE TABLE - TC 33 PRESS. REGULATOR SOLENOID CURRENT HIGH
- F2:TROUBLE CODE TABLE - TC 36 TCC SOLENOID VOLTAGE HIGH
- F2:TROUBLE CODE TABLE - TC 38 NO TRANSMISSION INPUT RPM SIGNAL
- F2:TROUBLE CODE TABLE - TC 39 NO TRANSMISSION OUTPUT RPM SIGNAL
- F2:TROUBLE CODE TABLE - TC 41 GEAR ERROR HYDRAULIC FAULT
- F2:TROUBLE CODE TABLE - TC 42 PRESS. REGULATOR SOL. SHORT CIRCUIT
- F2:TROUBLE CODE TABLE - TC 47 DOWN SHIFT PROTECTION
- F2:TROUBLE CODE TABLE - TC 48 BATTERY VOLTAGE LOW
- F2:TROUBLE CODE TABLE - TC 49 BATTERY VOLTAGE HIGH
- F2:TROUBLE CODE TABLE - TC 56 SELECTOR SWITCH WRONG SIGNAL
- F2:TROUBLE CODE TABLE - TC 57 TC TPS LOAD SIGNAL VOLTAGE LOW
- F2:TROUBLE CODE TABLE - TC 58 TC TPS LOAD SIGNAL VOLTAGE HIGH
- F2:TROUBLE CODE TABLE - TC 59 PARK NEUTRAL SWITCH WRONG SIGNAL
- F2:TROUBLE CODE TABLE - TC 66 AT OIL TEMP. SENSOR VOLTAGE HIGH
- F2:TROUBLE CODE TABLE - TC 67 AT OIL TEMP. SENSOR VOLTAGE LOW
- F2:TROUBLE CODE TABLE - TC 74 INCORRECT TC TPS LOAD SIGNAL
- F2:TROUBLE CODE TABLE - TC 75 TORQUE CONTROL VOLTAGE LOW
- F2:TROUBLE CODE TABLE - TC 76 INCORRECT ENGINE TPS LOAD SIGNAL
- F2:TROUBLE CODE TABLE - TC 77 KICKDOWN SWITCH VOLTAGE LOW
- F2:TROUBLE CODE TABLE - TC 78 AT SHIFT TIME TOO LONG
- F5:ACTUATOR TEST - TEST STEP 01 SELECT ACTUATOR WINTER LED
- F5:ACTUATOR TEST - TEST STEP 02 SELECT ACTUATOR ECONOMY/SPORT
- F5:ACTUATOR TEST - TEST STEP 03 SELECT ACTUATOR SOLEN. 1-2/3-4
- F5:ACTUATOR TEST - TEST STEP 04 SELECT ACTUATOR SOLENOID 2-3
- F5:ACTUATOR TEST - TEST STEP 05 SELECT ACTUATOR TCC SOLENOID
- F5:ACTUATOR TEST - TEST STEP 06 SELECT ACTUATOR A/C CUTOFF REL
- F5:ACTUATOR TEST - TEST STEP 07 SELECT ACTUATOR
- F5:ACTUATOR TEST - TEST STEP 08 SELECT ACTUATOR PRESS.REG.SOL.
- Table 3, Coding Table - List of Control Units and Automatic Transmissions
- Wiring Harness Routing, Corsa-B - AF 13
- Excerpt, Circuit Diagram AF 13 (Corsa-B)
- Time Allowance
- AF 13/14/20/22 - Introduction
- AF 13/14/20/22 - Survey of Systems Table
- AF 13/14/20/22 - Diagnosis
- AF 13/14/20/22 - General Safety Measures and Repair Instructions
- AF 13/14/20/22 -Survey of Vehicles
- F2:TROUBLE CODE TABLE Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
- F2:TROUBLE CODE TABLE Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
- F2:TROUBLE CODE TABLE Trouble Code 32 PRESS. REGULATOR SOLENOID VOLTAGE LOW
- F2:TROUBLE CODE TABLE Trouble Code 33 PRESS. REGULATOR SOLENOID CURRENT HIGH
- F2:TROUBLE CODE TABLE Trouble Code 41 GEAR ERROR HYDRAULIC FEHLER
- F2:TROUBLE CODE TABLE Trouble Code 42 PRESS. REGULATOR SOL. SHORT CIRCUIT
- F2:TROUBLE CODE TABLE Trouble Code 47 DOWN SHIFT PROTECTION
- F2:TROUBLE CODE TABLE Trouble Code 48 BATTERY VOLTAGE LOW
- F2:TROUBLE CODE TABLE Trouble Code 49 BATTERY VOLTAGE HIGH
- F2:TROUBLE CODE TABLE Trouble Code 75 TORQUE CONTROL VOLTAGE LOW
- F2:TROUBLE CODE TABLE Trouble Code 78 AT SHIFT TIME TOO LONG
- Quick Check F0:DATA LIST No.01 PRESS. REG. SOL.
- Quick Check F0:DATA LIST No.02 CALCULAT. PRESS.
- Quick Check F0:DATA LIST No.06 BRAKE SWITCH
- Quick Check F0:DATA LIST No.10 ACTUAL GEAR
- Quick Check F0:DATA LIST No.15 TPS SIGNAL
- Quick Check F0:DATA LIST No.17 TPS LOAD SIGNAL
- Quick Check F0:DATA LIST No.19 COOLANT TEMP.SW.
- Quick Check F0:DATA LIST No.20 WINTER SW. (-D-)
- Quick Check F0:DATA LIST No.21 WINTER LED
- Quick Check F0:DATA LIST No.22 PROGRAM switch
- Quick Check F0:DATA LIST No.23 ECON./SPORT IND.
- Quick Check F0:DATA LIST No.24 CRUISE CONTR. SW
- Quick Check F0:DATA LIST No.25 A/C CUTOFF RELAY
- Quick Check F0:DATA LIST No.26 TORQUE CONTROL
- Other Information
- Introduction
- The Checking System
- General Instructions/Safety Measures
- Differences Between MY'92 and MY'93 1/2
- Checking Equipment
- Abbreviations, Definitions
- Fluid Level, Check
- Fluid Pressure, Check
- Solenoid Valves, Clutches, Brakes, Overrunning Clutches AF 13
- Solenoid Valves, Clutches, Brakes, Overrunning Clutches AF 14/20/22
- System Checking with TECH 1
- AF 13/14/20/22 - Introduction
- AF 13/14/20/22 - Survey of Systems Table
- AF 13/14/20/22 - Diagnosis
- AF 13/14/20/22 - General Safety Measures and Repair Instructions
- AF 13/14/20/22 -Survey of Vehicles
- Illustration: Automatic Transmission AF 13
- Illustration: AF 13 - Arrangement of Components - Wiring Harness, up to MY '96
- Illustration: AF 13 - Arrangement of Components - Wiring Harness, up to MY '96
- Automatic Transmission - AF 13 Transmission Identification
- Technical Service Bulletins
- Schematic and Routing Diagrams
- Seals
- Torque Converter
- Diagnostic Information and Procedures
- Wiring Harness
- Repair Instructions
- Component Locator
- Diagnostic Information and Procedures
- Other Information
- Kickdown Mechanism
- Repair Instructions
- Diagnostic Information and Procedures
- Fluid Pump
- Repair Instructions
- Component Locator
- Cable for Selector Lever
- Repair Instructions
- Description and Operation
- Governor
- Repair Instructions
- Component Locator
- Diagnostic Information and Procedures
- Technical Service Bulletins
- Valve Body
- Repair Instructions
- Component Locator
- Diagnostic Information and Procedures
- Selector Lever
- Repair Instructions
- Selector Lever Position Switch, Check (up to MY '96)
- Selector Lever Position Switch, Adjust (up to MY '96)
- Selector Lever Actuator Cable, Adjust
- Unlocking Selector Lever Lock in Event of Malfunction Operations on Transmission Shift Linkage
- Winter Programme Tip Switch, Remove and Install Remove and Install
- Selector Lever Assembly, Remove and Install - up to MY '96
- Selector Lever Assembly, Remove and Install - as of MY '96
- Selector Lever Console, Remove and Install - up to MY '96
- Selector Lever Console, Remove and Install - as of MY '96
- Selector Lever Position Switch, Check (as of MY '96)
- Selector Lever Position Switch, Adjust (as of MY '96)
- Contact Switch - Selector Lever Lock, Remove and Install
- Solenoid Switch - Selector Lever Lock, Remove and Install
- Contact Switch - Ignition Key Release, Remove and Install
- Bulb/Socket for Illumination, Remove and Install
- Tip Switch - Economy/Sport Shifting, Remove and Install
- Description and Operation
- Diagnostic Information and Procedures
- Fluid Temperature Sensor
- Diagnostic Information and Procedures
- Wheel Speed Sensor
- Diagnostic Information and Procedures
- L Fuel and Exhaust System
- Repair Instructions
- Labour Time Allowances
- Technical Service Bulletins
- Excessive, Indifferent Play
- Leaks
- Technical Information
- Fuel System
- Specifications
- Special Tools and Equipment
- Technical Service Bulletins
- Active Carbon Canister
- Repair Instructions
- Other Information
- Electric Fuel Pump
- Fuel Filler Pipe
- Repair Instructions
- Other Information
- Fine Fuel Filter
- Fuel Filter Heating
- Fuel Lines
- Repair Instructions
- Description and Operation
- Other Information
- Technical Information
- Fuel Gauge
- Repair Instructions
- Diagnostic Information and Procedures
- Fuel Tank
- Repair Instructions
- Other Information
- Secondary air injection
- Repair Instructions
- Component Locator
- Diagnostic Information and Procedures
- Other Information
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- M Steering
- Specifications
- Special Tools and Equipment
- Labour Time Allowances
- Technical Information
- Steering Linkage
- Repair Instructions
- Specifications
- Steering Gear
- Repair Instructions
- Folding Cover, Replace
- Steering Gear - Hydraulic Power Steering, Remove and Install (LHD)
- Manual Steering Gear, Remove and Install (Vehicles without EPS)
- Steering Gear, Overhaul (Manual/EPS)
- Steering Gear, Seal - Hydraulic Power Steering
- Steering Gear, Seal - Hydraulic Power Steering, Remove and Install (Vehicles with C 14 SE, C 14 NZ Engines and AC) conditioning)
- Straight-ahead Position, Check and Adjust
- Steering Gear - Hydraulic Power Steering, Remove and Install (RHD with AC)
- Specifications
- Steering Wheel - Steering Column
- Repair Instructions
- Illustration - Steering (Manual/EPS)
- Steering Column, Replace (Vehicles without Airbag/EPS)
- Lock Cylinder for Steering and Ignition Lock, Remove and Install (Vehicles without Airbag)
- Upper Steering Shaft Ball Bearing, Replace (Vehicles with Airbag/without EPS)
- Steering Column Assembly, Remove and Install (Vehicles with Airbag/without EPS)
- Steering Column Assembly, Remove and Install (Vehicles without Airbag/EPS) airbag/EPS)
- Steering Column Assembly, Disassemble and Assemble (Vehicles without Airbag/ EPS)
- Steering Wheel and/or Slip Ring, Replace (Vehicles without Airbag)
- Upper Steering Shaft Ball Bearing, Replace (Vehicles without Airbag)
- Upper Steering Shaft, Replace (Vehicles without Airbag/EPS)
- Steering Wheel, Remove and Install (Vehicles with Airbag)
- Upper Steering Shaft, Replace (Vehicles with Airbag/without EPS)
- Illustration: Steering Column Assembly (Vehicles without EPS)
- Straight-ahead Position, Check and Adjust
- Steering Wheel, Set to Centre Position (Vehicles without Airbag)
- Steering Wheel, Set to Centre Position (Vehicles with Airbag)
- Component Locator
- Specifications
- Other Information
- Power Steering
- Repair Instructions
- Specifications
- Other Information
- Technical Service Bulletins
- Pressure Lines
- Repair Instructions
- Fluid Pressure, Check
- Hydraulic Lines, Replace
- Pressure Line, Replace (LHD)
- Return Line, Replace (LHD)
- Pump -Hydraulic Power Steering, Remove and Install - Petrol Engine
- Intake Line Hose, Replace
- Pressure Line, Replace (RHD)
- Expandable Hose, Replace
- Return Line, Replace (RHD)
- Connection Hose, Replace
- Hydraulic Pump
- Oil Reservoir
- ZF Servotronic Steering
- Technical Service Bulletins
- EPS Electrical Power Steering
- Repair Instructions
- Specifications
- N Electrical Equipment and Instruments
- Repair Instructions
- Labour Time Allowances
- Diagnostic Information and Procedures
- Technical Service Bulletins
- Abrasion, Wear
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Poor Finish
- Technical Information
- Battery
- Repair Instructions
- Specifications
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- No Start
- Warning Lights, Telltale
- Leaks
- Anti-Theft Warning System-M
- Labour Time Allowances
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Introduction (Anti-theft Warning System - Astra-F, Corsa-B, Tigra)
- The Opel/Vauxhall Checking System
- General Instructions
- Safety Measures
- Checking Equipment
- Location of Components in Corsa-B
- Block Diagram
- System Description
- System Versions
- Operation
- Features Specific to this System
- Checking with Diagnostic Switch KM-640
- Types of Fault
- Diagnosis with TECH 1
- TECH 1, Connect to Vehicle
- Abbreviations, Definitions
- F0:DATA LIST - Test step 01 BATTERY VOLTAGE
- F0:DATA LIST - Test step 02 IGNITION STATUS
- F0:DATA LIST - Test step 03 DOORS SWITCH (Corsa-B, Tigra)
- F0:DATA LIST - Test step 04 ENGINE HOOD SW.
- F0:DATA LIST - Test step 05 TRUNK SWITCH (Corsa-B, Tigra)
- F0:DATA LIST - Test step 06 TRUNK SIGNAL SW. (Corsa-B, Tigra)
- F0:DATA LIST - Test step 07 RADIO STATUS
- F0:DATA LIST - Test step 08 RADIO GROUND
- F0:DATA LIST - Test step 09 PANE BREAK. ST. (Corsa-B, Tigra)
- F0:DATA LIST - Test step 10 PANE BREAK. SIG.
- F0:DATA LIST - Test step 12 U/S ALARM
- F0:DATA LIST - Test step 13 U/S ALARM SIG.
- F0:DATA LIST - Test step 14 DISARM SIGNAL (Corsa-B, Tigra)
- F0:DATA LIST - Test step 15 ARM SIGNAL (Corsa-B, Tigra)
- F0:DATA LIST - Test step 16 THEFT STATUS
- F0:DATA LIST - Test step 17 ALARM SIG. INPUT
- F0:DATA LIST - Test step 18 CHECK LIGHT
- F0:DATA LIST - Test step 19 FUEL/CRANK SW.
- F0:DATA LIST - Test step 20 TURN SIG. RELAY
- F0:DATA LIST - Test step 21 HORN
- Explanation of Tables
- Table 1, Diagnostic Plug X13 and Voltage Supply K94, Check
- Table 2, F2:TROUBLE CODE
- F2:TROUBLE CODE - Trouble code nr. 18 DISARM WIRE OPEN CIRCUIT
- F2:TROUBLE CODE - Trouble code nr. 24 PANE BREAKAGESIGNAL VOLTAGE HIGH
- F2:TROUBLE CODE - Trouble code nr. 25 HORN CIRCUIT
- F2:TROUBLE CODE - Trouble code nr. 32 TRUNK SWITCH ALARM ACTIVATED
- F2:TROUBLE CODE - Trouble code nr. 33 ENGINE HOOD SW. ALARM ACTIVATED
- F2:TROUBLE CODE - Trouble code nr. 34 DOOR SWITCH ALARM ACTIVATED
- F2:TROUBLE CODE - Trouble code nr. 35 IGNITION ON ALARM ACTIVATED
- F2:TROUBLE CODE - Trouble code nr. 37 RADIO RECEIVER ALARM ACTIVATED
- F2:TROUBLE CODE - Trouble code nr. 39 DIS