vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Additional Operations for Service Installation of Trailer Hitch > < Trailer Hitch, Service Install (Mech. Equipment) - Model 71

 

Trailer Hitch, Service Install (Mechanical Equipment) - Models 73, 78, 79  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove license plate lamp. Remove rear trim panelling from rear panel:  

3 bolts at upper rear end panel (1)  

4 bolts at lower rear end panel (2)  

2 plastic nuts at wheel cutout panel (3)  

 

 

Press off wheel well panelling from wheel well and remove rear trim panelling backwards. Remove rear trim panelling bracket from rear panel (see illus. II).  

Remove luggage compartment floor covering and spare wheel. Remove existing insulation material from contact surface of left and right retaining plate. Heat insulation material with hot air dryer and remove.  

Cut wheel well panelling in contact area. Drill two holes, Ø 12 mm/0.5 in., in floor panelling above left and right side member (see illus. III). Use existing punch marks.  

Object Number: 2394575  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Drill four holes, Ø 12 mm/0.5 in., and one wiring harness hole, Ø 14 mm/ 0.55 in., in rear panel. Use existing punch marks. Deburr holes and protect against corrosion.  

Object Number: 616195  Size: DEFAULT  Clean   

Remove all metal shavings completely.  

Object Number: 2385146  Size: DEFAULT

Object Number: 616192  Size: DEFAULT  Install, Connect   

Detach rear muffler from bracket. Remove any PVC or bitumen underseal from left and right side members. Install reinforcement. Install retaining plates through left and right side members and screw on loosely with nut and washer.  

Object Number: 616201  Size: DEFAULT  Important!   

Install long bolt and spacer sleeve at right front (looking towards front of vehicle).  

Object Number: 2385156  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Seal mounting points on rear end panel with sealing compound.  

Bolt trailer hitch with M 10 washers, hex nuts and hex bolts to reinforcement piece and rear end panel.  

Object Number: 616199  Size: DEFAULT  Tighten (Torque)   

All hex nuts - 45 Nm / 33 lbf. ft.  

Object Number: 2385152  Size: DEFAULT

Object Number: 616192  Size: DEFAULT  Install, Connect   

Attach rear muffler to bracket.  

Cut out rear trim panelling at marked position and attach.  

Stick on label "Permissible Tongue Load max. 50 kg/120 lb." to inside of tailgate.  

Object Number: 2385153  Size: DEFAULT

 

 

Additional Operations for Service Installation of Trailer Hitch > < Trailer Hitch, Service Install (Mech. Equipment) - Model 71