vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Technical Service Bulletins > < Technical Data - Transmission Ratios

 

Special Service Tools  

KM-113-2  

Bracket  

Mount for transmission bracket with KM-552, KM-444-C  

 

 

KM-120  

Remover / Installer 1)  

To remove and install tapered roller bearing  

 

 

KM-161-B  

Bearing Puller  

Remove various transmission parts  

 

 

KM-258  

Assembly Sleeves 2)  

Ball bearing on main shaft  

 

 

KM-263-B  

Engine Lifter 3)  

To lift, hold or lower engine  

  

1)  no longer available  

2)  can only be supplied while stocks last.  

3)  replaced by MKM-883-1  

Object Number: 2415611  Size: DEFAULT

 

 

Special Service Tools (Continued)  

KM-277  

Bevel Gear Bearing Installer Sleeve  

To press on various transmission parts  

 

 

KM-303  

Installer Sleeve  

Place sleeve underneath when driving tapered roller bearing outer race out of bearing ring.  

 

 

KM-304  

Remover  

To drive tapered roller bearing outer race out of transmission.  

 

 

KM-305  

Remover  

To drive tapered roller bearing outer race out of transmission.  

 

 

KM-307-B  

Remover Plate  

To press off various transmission parts.  

  

Object Number: 2415612  Size: DEFAULT

 

 

Special Service Tools (Continued)  

KM-308  

Remover / Installer  

To drive in and out roll pins for shifter rod and gear control fork  

 

 

KM-311  

Installer Sleeve  

To press on various transmission parts.  

 

 

KM-328-B  

Remover  

To pull stop plug out of end shield  

 

 

KM-334  

Assembly Sleeve  

To press spacer washer onto main shaft  

 

 

KM-396  

Ring Pliers  

To remove and install various retaining rings  

  

Object Number: 2415613  Size: DEFAULT

 

 

Special Service Tools (Continued)  

KM-407-A  

Impact Installer  

To press ball bearing from gear cluster  

 

 

KM-443-B  

Ring Pliers  

Snap rings for attaching main shaft and drive shaft to end shield.  

 

KM-444-C  

Transmission Holder  

To hold transmission casing in conjunction with KM-113-2.  

 

 

KM-445  

Installer  

To install seal ring in thrust bearing guide  

 

 

KM-446  

Seal Installer  

To install axle shaft seal rings  

  

Object Number: 2415614  Size: DEFAULT

 

 

Special Service Tools (Continued)  

KM-447  

Remover / Installer  

To screw in and out bearing ring in transmission  

 

 

KM-451  

Remover / Installer  

To press in and out tapered roller bearing outer races  

 

KM-453  

Installers  

To press tapered roller bearing inner races onto differential housing  

 

 

KM-454-A  

Remover / Installer  

To drive in and out bearing for main shaft and drive shaft in transmission casing and seal rings in bearing ring and transmission casing.  

 

 

KM-455-A  

Test Equipment  

To check slip torque with MKM-536-A  

  

Object Number: 2415615  Size: DEFAULT

 

 

Special Service Tools (Continued)  

KM-456  

Centring Drift  

Pre-assembly of differential  

 

 

KM-457-A  

Remover  

Stop plug out of end shield in conjunction with KM-328-B  

 

KM-458-A  

Mounting Drift  

To clamp differential in vice  

 

 

KM-459  

Installer  

To install speedometer helical gear in differential housing  

 

 

KM-466-A  

Remover / Installer  

Various pressing operations  

  

Object Number: 2415616  Size: DEFAULT

 

 

Special Service Tools (Continued)  

KM-479-A  

Remover Plate 1)  

To press off various transmission parts  

 

KM-489  

Socket 2)  

Transmission mount  

 

KM-514  

Installer  

To press on and off various transmission parts  

 

KM-518  

Installer  

Seal ring for thrust bearing guide  

 

KM-519  

Seal Installer  

To install axle shaft seal rings  

  

1)  replaced by KM-307-B  

2)  no longer available  

Object Number: 2415617  Size: DEFAULT

 

 

Special Service Tools (Continued)  

KM-526-A  

Clamp Set  

To compress clutch assembly  

 

 

KM-527-A  

Adjuster  

Transmission Shift Linkage, Adjust  

 

 

MKM-536-A  

Torsiometer  

To measure slip torque in conjunction with KM-6037 or KM-995.  

 

 

KM-552  

Installer  

To hold end shield during installation operations  

 

 

KM-553-A  

Remover  

To detach gear wheel for 5th gear (driving) from drive shaft  

  

Object Number: 2415618  Size: DEFAULT

 

 

Special Service Tools (Continued)  

KM-554  

Installer  

To press on gear wheel for 5th gear  

 

 

KM-556-A  

Puller Set  

To pull out bearing for main shaft and drive shaft in transmission casing  

 

 

KM-557-A  

Puller Set  

To pull axle shaft seal rings out of transmission casing  

 

 

KM-564  

Installer  

Installer  

 

 

KM-569-A  

Plug Remover  

To prise out hollow pin on shift guide  

  

Object Number: 2415619  Size: DEFAULT

 

 

Special Service Tools (Continued)  

MKM-599  

Inner Extractor  

Bearing out of transmission casing  

 

 

KM-630  

Remover  

Stop plug out of end shield with KM-328-B  

 

 

KM-727  

Remover  

Stop plug out of end shield with KM-328-B  

 

KM-734  

Guide Bolt  

To centre clutch  

 

 

KM-736  

Guide Bolt  

To remove and install various transmission parts  

  

Object Number: 2415620  Size: DEFAULT

 

 

Special Service Tools (Continued)  

MKM-883-1  

Engine Bridge  

To hold / lower / lift engine  

 

 

MKM-886  

Transmission installation equipment  

To remove and install and hold transmission.  

 

 

KM-902  

Remover  

Axle shafts out of transmission  

 

 

KM-982  

Mount  

Shift mechanism cover mount for overhaul operations on manual transmission  

 

 

KM-983  

Removers  

To remove intermediate lever detent sleeve and slide block pin with KM-328-B  

  

Object Number: 2415621  Size: DEFAULT

 

 

Special Service Tools (Continued)  

KM-6037  

Adapter  

To turn differential completely to check bearing pretension  

 

 

KM-J-7004  

Slide Hammer  

To remove axle shafts with KM-902  

  

Object Number: 2415622  Size: DEFAULT

 

 

Technical Data - Clutch, Manual Transmission  

Technical Service Bulletins > < Technical Data - Transmission Ratios