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Technical Data - Transmission Ratios > < Manual transmission - Clutch does not disengage and/or gears hard to engage

 

Recommended Torque Values  

 

Nm  

Clutch cover to transmission  

7  

Drive gear (driven) to differential housing (F 10/13)  

40 + 30 ° + 15 ° 1)  

Drive gear (driven) to differential housing (F 15/17)  

70 + 30 ° up to 45 ° 1)  

Bridge for lock pin to end shield (5-speed)  

7 1) 2)  

Damping block to front frame side member  

65 2)  

Damping element (gearshift lever) to underbody  

10  

Cover to end shield (5-speed). M7 x 1  

15  

Cover to end shield (5-speed). M8 x 1.25  

20  

Differential cover to differential (sheet metal version)  

30  

Differential cover to differential (alloy version)  

18  

Shift cover to transmission housing  

12  

  

1)  Use new fastening bolts.  

2)  Re-cut threads and insert fastening bolts with locking compound.  

 

 

Recommended Torque Values (Continued)  

 

Nm  

Thrust bearing guide to transmission housing  

5  

Guide joint to steering knuckle  

70 1)  

Transmission to cylinder block  

60  

Damping block bracket to damping block  

60 1)  

Rear damping block bracket to transmission (10)  

60  

Rear damping block bracket to transmission (12)  

70  

Front damping block bracket to transmission  

60  

Clamp to shift guide  

12 + 180 ° up to 225 °  

Clutch fork to clutch release lever  

35  

Clutch assembly to flywheel  

15  

  

1)  Use new fastening nut(s).  

 

 

Recommended Torque Values (Continued)  

 

Nm  

Bearing support for cam follower to end shield (5-speed)  

22 1) 2)  

Bearing support for pawl to end shield (5-speed)  

7 1) 2)  

Bearing insert (transmission shift linkage) to underbody  

5  

End shield to transmission housing  

22  

Control arm to front frame  

45 + 45 ° + 15 ° 1) 3)  

Fluid drain bolt to transmission  

4 + 45 ° up to 180 °  

Fluid checking bolt to transmission  

4 + 45 ° up to 180 °  

Fluid pan to transmission  

40  

Wheel to wheel hub  

110  

Reversing lamps switch to transmission  

20  

  

1)  Use new fastening bolts.  

2)  Re-cut threads and insert fastening bolts with locking compound.  

3)  Use new fastening nut(s).  

 

 

Recommended Torque Values (Continued)  

 

Nm  

Bolted cover to end shield (4-speed)  

50  

Bolted cover to end shield (5-speed)  

30  

Odometer sensor to transmission  

5  

Bearing ring retaining ring to transmission  

9  

Stabiliser to tension strut  

20  

Speedometer drive to transmission  

4  

Tension strut to tension strut bracket  

90  

Cheese head bolt to transmission drive shaft  

15  

 


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Technical Data - Transmission Ratios > < Manual transmission - Clutch does not disengage and/or gears hard to engage