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Subject:

Time allowances

 

Vehicles:

Corsa-B, Tigra, Calibra, Vectra-B

 

Condition:

The time allowances and parts of the operation texts for the attached listed operations have been changed and are valid as of 1st October 1998.

The time allowances for the main and additional operations remain valid if not specially marked with C and can be found in current publications.

 

 

Carline

Op. no.

Description

[hrs]

Code

 

 

 

 

 

 

 

Corsa-B /

C 4611 00

Instrument Panel, Replace Completely

3.7

75

C

Tigra

 

TC: 04, 10, 11, 27, 40, 48

 

 

 

 

 

+:    R + R instrument housing, R + R steering wheel and check straight ahead position

       For Model 75: R +R driver's airbag

 

 

 

 

 

 

 

 

 

 

 

Add:

 

 

 

 

012

Additional work for vehicles with driver's airbag (not for Model 75)

.5

 

C

 

 

 

 

 

 

 

D 3011 00

AC Compressor, Replace

2.2

X14XE, X16XE

C

 

 

TC: 04, 15, 27, 42, 86, 87

.8

X10XE

C

 

 

-:     Drain and top up refrigerant, evacuate air conditioning, check for leaks, carry out performance test

 

 

 

 

 

 

 

 

 

 

J 3100 00

Cylinder Head Gasket, Replace - Petrol Engine

4.8

C14SEL, X14XE,

 

 

 

TC: 14, 42

 

C16SEL, X16XE

 

 

 

+:    Check cylinder head for plane surface

 

 

 

 

 

-:     Adjust ignition timing, re-tighten cylinder head bolts with engine at operating temperature (not required), change engine oil

 

 

 

 

 

 

 

 

 

 

 

Add:

 

 

 

 

002

Additional work for vehicles with air conditioning

1.0

C14SEL, X14XE, C16SEL, C16XE, X16XE

C

 

 

 

 

 

 

 

J 3120 00

Cylinder Head, Remove and Install - Petrol Engine

4.8

C14SEL, X14XE,

 

 

 

TC: 3, 4, 6, 11, 12, 13, 15, 30, 31, 60, 62, 78

 

C16SEL, X16XE

 

 

 

+:    Check cylinder head for plane surface

 

 

 

 

 

-:     Adjust ignition timing, re-tighten cylinder head bolts with engine at operating temperature (not required), change engine oil

 

 

 

 

 

 

 

 

 

 

 

Add:

 

 

 

 

002

Additional work for vehicles with air conditioning

1.0

C14SEL, X14XE, C16SEL, C16XE, X16XE

C

 

 

 

 

 

 

 

L 0063 00

Fuel Tank Sensor and/or Seal Ring, Replace

1.0

71, 71-P

C

 

 

TC: 15, 42, 86, 87

.6

73, 75

C

 

 

+:    For Model 71, 71-P: R + R fuel tank; for Model 78, 79: R + R sill panelling

1.1

78,79

C

 

 

-:     Drain and charge fuel tank

 

 

 

 

 

 

 

 

 

 

N 4935 99

Rear Wiring Harness, Replace

5.6

71, 71-P

C

 

 

TC: 88

4.8

75

C

 

 

-:     Disconnect wiring harness (not required)

5.9

78,79

C

 

 

 

5.7

73

C

 

 

 

 

 

 

 

 

Add:

 

 

 

 

008

Additional work for replacing tailgate wiring harness

.4

75

C

 

013

Additional work for replacing rear end door wiring harness

.2

71, 71-P

C

 

014

Additional work for vehicles with load compartment grille

.2

71

C

 

015

Additional work for vehicles with ABS

.1

 

C

 

016

Additional work for vehicles with central door locking

.2

 

C

 

017

Additional work for vehicles with electric sunroof (only for Model 75)

.4

75

C

 

 

 

 

 

 

 

T 0546 00

Cylinder Head, Remove and Install and Valve Guides, Machine

7.6

X14XE, X16XE

C

 

 

TC: 92

 

 

 

 

 

 

 

 

 

Calibra

C 5212 00

Height Adjustment for Front Seat, Replace - Right Side

.8

 

C

 

 

TC: 01, 02, 11, 15, 27, 29, 37

 

 

 

 

 

+:    Secure seat belt tensioner, R + R front seat

 

 

 

 

 

 

 

 

 

 

C 5213 00

Height Adjustment for Front Seat, Replace - Left Side

.9

 

C

 

 

TC: 01, 02, 11, 15, 27, 29, 37

 

 

 

 

 

+:    Secure seat belt tensioner, R + R front seat

 

 

 

 

 

 

 

 

 

 

J 7051 00

Alternator, Replace

1.6

X25XE

C

 

 

TC: 01, 06, 12, 15, 36, 40, 54, 86, 87

 

 

 

 

 

 

 

 

 

 

J 7944 00

Inductive Pulse Pick-up, Replace (Crankshaft)

1.3

X25XE

C

 

 

TC: 01, 86, 87

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vectra-B

J 3100 00

Cylinder Head Gasket, Replace - Petrol Engine

7.1

X25XE

C

 

 

TC: 14, 42

 

 

 

 

 

+:    For X 25 XE engine: check both cylinder head gaskets, cylinder head(s) for plane surface

 

 

 

 

 

-:     Adjust ignition timing, re-tighten cylinder head bolts with engine at operating temperature (not required), change engine oil

 

 

 

 

 

 

 

 

 

Vectra-B

J 3120 00

Cylinder Head, Remove and Install - Petrol Engine

7.1

X25XE

C

 

 

TC: 3, 4, 6, 11, 12, 13, 15, 30, 31, 60, 62, 78

 

 

 

 

 

+:    For X 25 XE engine: R+R both cylinder heads; check cylinder head(s) for plane surface; corr. engine idle speed

 

 

 

 

 

-:     Re-tighten cylinder head bolts with engine at operating temperature (not required), adjust ignition timing, change engine oil

 

 

 

 

 

 

 

 

 

 

J 7051 00

Alternator, Replace

1.4

X16XEL

C

 

 

TC: 01, 06, 12, 15, 36, 40, 54, 86, 87

1.3

X20XEV

C

 

 

+:    For X 25 XE engine: R+R axle shaft and intermediate shaft

2.7

X25XE

C

 

 

 

 

 

 

 

J 8555 10

Injectors, Replace (1 or all injectors)

1.0

X16XEL

C

 

 

TC: 12, 42, 75, 82, 86, 87

.7

X20XEV

C

 

 

 

1.5

X25XE

C

 

 

 

 

 

 

 

Important:

The specified time allowances do not include the time allowance for the vehicle set-up of .2 hrs.

For reimbursement of the vehicle set-up time of .2 hrs in warranty claims, enter the authorisation code ”T” and increase the main operation time allowance by .2 hrs.

The authorisation code may be used only once per work order. It may only be used more than once if the workplace and workteam are changed at the same time.

 

D Heating, Ventilation, Air Conditioning (HVAC) > Repair Instructions > Modified time allowances and operation descriptions, valid as of 1st Oct. 1998

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