vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Engine With Manual Transmission, Remove and Install (Z 17 DTH, with AC, LHD) > < Left Hand Engine Damping Block, Replace

Right Hand Engine Damping Block, Replace

  Remove

1.   Open bonnet
2.   Remove air cleaner housing
3.   Loosen front wheel
•   Loosen 4 bolts
4.   Raise vehicle
•   Half way up
5.   Remove front wheel
6.   Raise vehicle
7.   Remove lower engine compartment cover / splash protection
8.   Attach KM-6394
•   Position KM-6394 (1) at the front on the front axle body
Note:   Both locating pins (arrows) must be seated in the bores in the front axle body.
•   Push front bracket (2) in the direction of the arrow
•   Place rear bracket (4), right hand side, on front axle body
•   Attach rear bracket (3), left hand side
Screw in 2x bolt
•   Tighten 6 bolts
Object Number: 2408346  Size: DEFAULT


Object Number: 2411021  Size: DEFAULT

9.   Install support
•   On KM-6394
Adjust bracket (2) for support
•   Screw on nut (1)
10.   Adjust 3x support
•   Transmission side
Note:   Turn spindles until mounts (3) are positioned at the guide journals free of play.
•   Engine timing side
Insert journal of the support in the bore of the cylinder block free of play (arrow)
Tighten nuts (1)

11.   Lower vehicle
12.   Remove right engine damping block
•   Release engine bracket adapter
Unscrew 2 bolts (1)
•   Loosen engine damping block
Unscrew 2 bolts (2)
Object Number: 2406319  Size: DEFAULT


  Install

13.   Install right engine damping block
•   Fasten engine bracket adapter
Tighten 2 new bolts 60 Nm + 30° - 45°
•   Fasten engine damping block
Tighten 2 bolts 40 Nm
14.   Raise vehicle
15.   Detach support
16.   Detach KM-6169-1
17.   Install lower engine compartment cover / splash protection
18.   Lower vehicle
•   Half way up
19.   Attach front wheel
•   Screw in 4 bolts
20.   Lower vehicle
21.   Secure front wheel
•   Tighten 4 bolts 110 Nm
22.   Install air cleaner housing
23.   Close bonnet

Engine With Manual Transmission, Remove and Install (Z 17 DTH, with AC, LHD) > < Left Hand Engine Damping Block, Replace