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Vauxhall Workshop Service and Repair Manuals

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Right Hand Engine Damping Block, Replace > < Rear Reaction Member (Assembly), Replace

Corsa C

Left Hand Engine Damping Block, Replace

  Remove

1.   Open bonnet
2.   Remove fuel filter housing (2)
•   Disconnect 4 lines (1) and (4)
– Use KM-796-A
•   Disconnect 2 wiring harness plugs
– Housing cover (3)
– Housing bottom (arrow)
•   Close 4 fuel lines
Object Number: 2406294 Size: DEFAULT


3.   Loosen coolant compensation tank
•   Unclip coolant compensation tank
4.   Remove crash box
•   Remove nut
•   Remove nut
5.   Loosen front wheel
•   Loosen 4 bolts
6.   Raise vehicle
•   Half way up
7.   Remove front wheel
8.   Raise vehicle
9.   Remove lower engine compartment cover / splash protection
10.   Attach KM-6394
•   Position KM-6394 (1) at the front on the front axle body
Note:   Both locating pins (arrows) must be seated in the bores in the front axle body.
•   Push front bracket (2) in the direction of the arrow
•   Place rear bracket (4), right hand side, on front axle body
•   Attach rear bracket (3), left hand side
– Screw in 2x bolt
•   Tighten 6 bolts
Object Number: 2408346 Size: DEFAULT


Object Number: 2411021 Size: DEFAULT

11.   Install support
•   On KM-6394
– Adjust bracket (2) for support
•   Screw on nut (1)
12.   Adjust 3x support
•   Transmission side
Note:   Turn spindles until mounts (3) are positioned at the guide journals free of play.
•   Engine timing side
– Insert journal of the support in the bore of the cylinder block free of play (arrow)
– Tighten nuts (1)

13.   Lower vehicle
14.   Detach left engine damping block
•   Unscrew 2 bolts (1)
15.   Remove left transmission bracket
•   Unscrew 3 bolts (arrows)
16.   Remove left engine damping block
•   Unscrew 4 bolts (2)
Object Number: 2406259 Size: DEFAULT


  Install

17.   Install left engine damping block
•   Tighten 4 bolts 25 Nm
18.   Install left transmission bracket
•   Tighten 3x bolts 60 Nm
19.   Attach left engine damping block
•   Tighten 2 new bolts 80 Nm + 60° - 75°
20.   Install crash box
•   Tighten 2 nuts 25 Nm
21.   Install fuel filter housing
•   Connect 2 wiring harness plugs
•   Connect 4 lines
22.   Fasten coolant compensation tank
•   Clip in coolant compensation tank
23.   Raise vehicle
24.   Detach support
•   Engine timing side
25.   Detach KM-6394
26.   Install lower engine compartment cover / splash protection
27.   Lower vehicle
•   Half way up
28.   Attach front wheel
•   Screw in 4 bolts
29.   Lower vehicle
30.   Secure front wheel
•   Tighten 4 bolts 110 Nm
31.   Close bonnet

Right Hand Engine Damping Block, Replace > < Rear Reaction Member (Assembly), Replace