vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Remove and install crankshaft (Z 10 XE, Z 10 XEP, with air conditioning) > < Replace front crankshaft seal ring (Z 10 XE, Z 10 XEP, with air conditioning, LHD)

Replace rear crankshaft seal ring (Z 10 XE, Z 10 XEP)

Note:   Transmission removed - operations "Removing and installing transmission" and "Removing and installing automatic transmission" in group "K".

  Remove

1.   Remove thrust plate and clutch disk - see operation "Remove and install thrust plate and clutch disk" in group "K"
2.   Remove KM-6263 (1)
Note:   Do not slacken retaining bolt (3) and nut (4). KM-6263 setting remains unchanged.
•   Remove centring drift (2)
•   Unscrew 4 bolts (arrows)
Object Number: 2405422  Size: DEFAULT


3.   Remove crankshaft rear seal ring
•   Place collecting basin underneath.
•   Lever out crankshaft rear seal ring
Note:   Do not damage sealing surface
4.   Clean sealing surface
Object Number: 2410508  Size: DEFAULT


  Install

5.   Install rear crankshaft seal ring
•   Coat sealing lip with silicon grease (white)
•   Position KM-235-6 (2) on crankshaft journal
•   Slide seal ring (1) onto KM-235-6
•   Drive in until flush using KM-658-1 (3)
6.   Attach flywheel
•   Clean thread in crankshaft
•   Renew bolts
•   Tighten 6x bolts 35 Nm + 30°
Block using KM-652
7.   Insert guide bush into rear of crankshaft
Object Number: 2410509  Size: DEFAULT


8.   Attach clutch
9.   Check engine oil level and correct if necessary
Object Number: 2410717  Size: DEFAULT


Remove and install crankshaft (Z 10 XE, Z 10 XEP, with air conditioning) > < Replace front crankshaft seal ring (Z 10 XE, Z 10 XEP, with air conditioning, LHD)