Vauxhall Workshop Service and Repair Manuals

1. Open bonnet

2. Remove air cleaner housing (1)

• Disconnect wiring harness plug
• Intake air temperature sensor (4), tank vent valve (2)
• Unclip tank vent valve
• Remove air intake pipe
• Remove air intake hose
• Remove bolt (3)

3. Raise vehicle

4. Remove ribbed V-belt cover

• Remove 3 bolts (1)
• Remove clip (arrow).

5. Attach KM-6169-3

• Tighten bolts (95 Nm / 70 lbf. ft.)

6. Attach KM-6169 (1)

• Place left of KM-6169 onto front axle body (arrows, illus. I)
• Note: Guide pin must be seated in bore in front axle body
• Attach both right holders on the front axle body (arrows, Illus. II).
• Note: Guide pin must be seated in bore in front axle body (arrow, Illus. III)
• Tighten bolts

7. Install support

• To KM-6169
• Adjust bracket (2) for support
• Screw on nut (1)

8. Adjust support

• Transmission side
• Note: Turn spindles until the mounts (3) are positioned at the guide journals free of play
• Engine timing side
• Insert journal of the support in the bore of the cylinder block without play (arrow)
• Tighten nuts (1)

9. Lower vehicle

10. Remove right engine damping block

• Remove 4 bolts

11. Install right engine damping block

• Tighten 2 bolts (40 Nm / 29.5 lbf. ft.)
• To side member
• Install 2 bolts
• On engine bracket
• Tighten 2 bolts (60 Nm + 30° - 45°)

12. Remove coolant compensation tank.

• Remove fastening clip
• Unclip coolant hoses
• Set coolant compensation tank to one side

13. Remove left engine damping block

• Remove 6 bolts (1, 2)

14. Remove left engine damping block adapter

• Remove bolt (1)

15. Install left engine damping block adapter

• Tighten bolt (80 Nm / 59 lbf. ft. + 45° + 15°)

16. Install left engine damping block

• Tighten 4 bolts (25 Nm / 18 lbf. ft.)
• To side member
• Tighten 2 bolts (80 Nm + 45° - 60°)
• To transmission holder

17. Install coolant compensation tank.

18. Raise vehicle

19. Detach supports

• Engine timing side
• Transmission side