vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Oil Circulating > < Front Reaction Member, Remove and Install (Z 14 XEP)

Replace rear reaction member (Z 10 XE, Z 10 XEP, with air conditioning, LHD)

  Remove

1.   Open bonnet
2.   Disconnect battery
Note:   On vehicles as of model year 04 with ESP - every time the battery is disconnected, the steering angle sensor loses its basic setting. It must be recalibrated.
•   Detach ground cable
Object Number: 2411031  Size: DEFAULT

3.   With model variant "ECO" - remove lower engine compartment cover
4.   Insert engine bridge MKM-883-1 (1)
Note:   Second person required
5.   Attach engine bridge MKM-883-1
Note:   Comply with manufacturer's instructions
6.   Suspend engine from engine transportation shackles (2)
7.   Raise vehicle

Important:   Angular dislocations of the flexpipe as small as 5 to 10 degrees offset from the intended installation position can cause damage and subsequent complete failure of the flexpipe.
8.   Loosen exhaust system
Note:   When removing the centre muffler, a catalytic converter, an exhaust manifold or an exhaust manifold with catalytic converter, the exhaust system piece remaining in the vehicle must be secured to prevent it sagging uncontrollably. The exhaust system piece with the flex pipe inside it can be fastened to the vehicle underbody with suitable materials such as wire.
•   Detach oxygen sensor (catalytic converter control) wiring harness plug (1)
•   Detach 2x damper rings (arrows)
•   Unscrew front exhaust pipe (2)
Unscrew 3 nuts
•   Tie front exhaust pipe to left front axle body
Object Number: 2410598  Size: DEFAULT


9.   Remove rear reaction member
•   Unscrew 2 bolts
Note dissimilar bolt lengths
Object Number: 2411034  Size: DEFAULT


  Install

10.   Install rear reaction member
•   Tighten 2 bolts 80 Nm
11.   Attach front exhaust pipe
•   Replace gasket
•   Replace nuts
•   Tighten 3 nuts 20 Nm
•   Connect oxygen sensor (catalytic converter control) wiring harness plug.
12.   Lower vehicle
13.   Release engine bridge MKM-883-1
14.   Remove engine bridge MKM-883-1
Note:   Second person required
15.   With "ECO" model variant - install lower engine compartment cover
16.   Connect battery
17.   Program volatile memory
18.   Close bonnet

Oil Circulating > < Front Reaction Member, Remove and Install (Z 14 XEP)