Field Remedy: 1555

Remedy:

In case of customer complaint replace the shift guide.

Note:

     Before repair, please check which version of shift guide is installed.
     In Picture I, 1 (plastic version) is shown the old version of shift
     guide.

     In Picture II, 1 (metal version) is shown the new modified version of 
     shift guide.

Working procedure:

 1. Disconnect battery.
 2. Raise vehicle.
 3. Remove shift guide from shift rod.
 4. Lower vehicle.

On vehicles with diesel engines:

 5. Disconnect wiring harness connector of diesel filter heating 
    (Picture III, 1).
6. Remove wiring harness from crashbox (1 clip).

All vehicles:

 7. Remove fastening clip of coolant reservoir (Picture III, 2).

 8. Unclip coolant hose and lay coolant reservoir aside.

Vehicles with diesel engines:

 9. Remove crashbox with diesel filter.
10. Remove diesel pipe from bulkhead (Picture IV, arrows).

All vehicles:

11. To remove universal joint, remove hollow pin with KM-569-A
    (Picture V).

Note:

     For removal of universal joint (1) press in retaining spring (arrow)
     of hollow pin (2).

12. Remove safety clip for deflector lever (Picture VI, 1).

Note:

     Safety clip will be destroyed at removal.

13. Detach and remove deflector lever assembly upwards.
14. Install new deflector lever assembly and fix safty clip.

Important:

Lubricate all movable parts with silicone grease.
Part-No.:   90 167 353 / Catalog-No.: 19 70 206

15. Install universal joint and secure with new hollow pin.

Important:

     Retaining spring must engage audible.

16. Raise vehicle.
17. Install shift rod to shift guide.

Note:

     Do not fasten the clamp yet.

18. Lower vehicle.
19. Adjust transmission shift linkage

     - see working procedure "Transmission Shift Linkage, Adjust (F13/F17)",
     group "K", Service Instruction Corsa-C.

At Vehicles with diesel engine:

20. Install crashbox with diesel filter.
21. Install diesel line to bulkhead.
22. Connect wiring harness connector to diesel filter heating.
23. Connect wiring harness to crashbox.

All vehicles:

24. Install coolant reservoir.
25. Install coolant hose.
26. Connect battery.
27. Programm volatile memories.

Spare-Parts:                            Part-No.:      Catalog-No.:

Repair Kit Guide Shift Control          93183155       07 58 947
Bolt, Guide Control to Transmission     90523189       07 58 915
Grease, Silicon, 100 grams              90167353       19 70 206

Labour Times:                           TC:            Hours:

T8 155 51    Deflector Lever Assembly   90             0.4
             - Replace - 

The costs for this repair will be covered for vehicles not older than
3 years and a mileage lower than 100.000 Km.
The regular warranty procedure should be used for claiming Set-up-time.