vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Fuel Supply Line of Injection Pump, Remove and Install > < Fuel Line - Front, Remove and Install - Models F 06, F 25 (Petrol Engine)

Front Fuel Supply Line, Remove and Install

Z 13 DT, Z 13 DTJ, Z 17 DTH

Warning:   Fuel escape - safety requirements and country-specific regulations should be observed. Drained fuel should be stored in a suitable, sealable container.

  Remove

1.   Disconnect battery
•   Disconnect earth cable
2.   Detach front axle body
Note:   For the Combo-C with Z 13 DT and Z 13 DTJ engines
3.   Detach front fuel supply line (1) from fuel filter
Note:   For Z 17 DT, Z 17 DTH
•   Disconnect wiring harness plug (2) for fuel preheating
•   Remove fuel filter housing (4) from crash box
•   Release front fuel supply line with KM-796-A
•   Seal fuel line with KM-6015
4.   If present: remove fuel return line for add-on heater (3) from branch on fuel hose and seal
Note:   Seal fuel hose with a suitable plug.
Object Number: 2406935  Size: DEFAULT


5.   Detach front fuel supply line (1) from fuel filter
Note:   For Z 13 DT, Z 13 DTJ
•   Disconnect wiring harness plug (2) for fuel preheating
•   Remove fuel filter housing (3) from crash box
•   Release front fuel supply line with KM-796-A
•   Seal fuel line with KM-6015
Object Number: 2407906  Size: DEFAULT


6.   Unclip front fuel supply line (1)
•   Unclip 4 brackets (arrows)
•   Unclip front fuel return line
7.   Detach front fuel supply line
•   from centre fuel line (2)
•   Detach quick-release fitting with KM-796-A
•   Seal fuel lines with KM-3015 (3)
Object Number: 2406937  Size: DEFAULT


8.   Remove front fuel supply line

  Install

9.   Install front fuel supply line
Note:   Do not bend or damage fuel line!
10.   Connect front fuel supply line (1)
•   Remove KM-6015 (3) and attach front fuel supply line with quick-release fitting to centre fuel supply line (2)
Note:   Quick-release fitting must engage audibly!
11.   Clip in front fuel supply line
Note:   For Z 17 DT, Z 17 DTH
•   Clip in 4 brackets (arrows)
•   Clip in front fuel return line
Object Number: 2406937  Size: DEFAULT


12.   Attach front fuel supply line (1) to fuel filter
•   Remove KM-6015 and attach front fuel supply line with quick-release fitting to fuel filter housing
Note:   Quick-release fitting (2) must engage audibly!
•   Insert fuel filter housing (4) in crash box
•   Connect wiring harness plug (3) for fuel preheating
Object Number: 2406935  Size: DEFAULT


13.   Attach front fuel supply line (1) to fuel filter
Note:   For the Combo-C with Z 13 DT and Z 13 DTJ engines
•   Remove KM-6015 and attach front fuel supply line with quick-release fitting to fuel filter housing (3)
Note:   Quick-release fitting must engage audibly!
•   Connect wiring harness plug (2) for fuel pre-heating
Object Number: 2407906  Size: DEFAULT


14.   Connect battery
•   Attach earth cable
15.   Program volatile memories
16.   Check fuel system for leaks
•   With the engine running

Fuel Supply Line of Injection Pump, Remove and Install > < Fuel Line - Front, Remove and Install - Models F 06, F 25 (Petrol Engine)