Vauxhall Workshop Service and Repair Manuals

Test

Instructions for Operation

Nominal Value

Main Pressure Check

01

·   Check fluid pressure (see section 5.5)

Nominal values as in

section 5.5

Yes: Test no. 02

No:      E 05

Transmission Output Speed, Check

02

·   Check pulse pick-up for transmission output speed with TECH 1

See F0:Data List no. 18

     See F0:Data List no. 18

Yes: Test no. 03

No:      E 02

Engine Speed, Check

03

·   Check engine speed with TECH 1

See F0:Data List no. 17

     See F0:Data List no. 17

Yes: Test no. 04

No:      E 01

Trouble Code, Erase

04

·   Erase trouble code 41

OK

Trouble code 41 is erased

Yes: Test no. 05

No:      E 04

Test Drive with TECH 1 in Snapshot Mode (Trouble Code)

05

·   Selector lever in "D"

OK

     Vehicle travelling in driving stages "1", "2", "3" and "D"

Trouble code 41 must not

     (approx. 88 to 130 km/h, 55 to 81 mph)

be set

Yes: Test no. 06

No:      Test no. 09

Test Drive

06

·   Selector lever in "D"

OK

     Vehicle travelling in driving stage "1"

Trouble code 41 must not

     (engine speed higher than 3500 rpm)

be set

Yes: Test no. 08

No:      Test no. 07

Test Drive

07

·   Selector lever in "D"

Vehicle drives off

     Vehicle stationary

     Select "winter program"

     Vehicle drives off in driving stage "3"

Yes: E 08

No:      Test no. 11

Test Drive

08

·   Check engine braking in all selector lever positionsprüfen

     (driving stages)

Engine braking OK

Yes: E 07

No:      Test no. 20

Inspection with Manifold Fluid Pan Removed

·   Check accumulator valve, 3-4 shift

     (see Service Instructions)

Accumulator valve, 3-4 shift does not jam

09

Yes: Test no. 10

No:      E 06

Inspection with Manifold Fluid Pan Removed

·   Check valve body - 3-4 shift valve

     (see Service Instructions)

Valve body OK

No cracks or leaks

10

3-4 shift valve OK

(see Service Instructions)

Yes: Test no. 13

No:      E 06

Inspection with Main Housing Fluid Pan Removed

·   Check solenoid valve, 2-3 shift

     (see Service Instructions)

Solenoid valve, 2-3 shift does not jam

11

2-3 shift valve does not jam

·   Check valve body - 2-3 shift valve

     (see Service Instructions)

Yes: Test no. 12

No:      E 09

Inspection with Main Housing Fluid Pan Removed

·   Check solenoid valve, 1-2/3-4 shift

     (see Service Instructions)

Solenoid valve, 1-2/3-4 shift does not jam

12

·   Check valve body - 1-2/3-4 shift valve

1-2/3-4 shift valve does not

     (see Service Instructions)

jam

Yes: Test no. 16

No:      E 08

Inspection - Transmission Removed and Disassembled

·   Check seal of clutch C4

eal of clutch C4 OK

(see Service Instructions)

13

Yes: Test no. 14

No:      E 06

Inspection - Transmission Removed and Disassembled

·   Check piston travel of clutch C4

     (see Service Instructions)

Piston travel of clutch C4 OK

(see Service Instructions)

14

Yes: Test no. 15

No:      E 06

Inspection - Transmission Removed and Disassembled

·   Check clutch discs C4

     (see Service Instructions)

Clutch discs C4 OK, not burned

(see Service Instructions)

15

Yes: E 10

No:      E 06

Inspection - Transmission Removed and Disassembled

·   Check seal of clutch C2

     (see Service Instructions)

Seal of clutch C2 OK

(see Service Instructions)

16

Yes: Test no. 17

No:      E 06

Inspection - Transmission Removed and Disassembled

·   Check piston travel of clutch C2

     (see Service Instructions)

Piston travel of clutch C2 OK

(see Service Instructions)

17

Yes: Test no. 18

No:      E 06

Inspection - Transmission Removed and Disassembled

·   Check lock ball of clutch C2

     (see Service Instructions)

Lock ball of clutch C2

position OK

18

(see Service Instructions)

Yes: Test no. 19

No:      E 06

Inspection - Transmission Removed and Disassembled

·   Check clutch discs C2

     (see Service Instructions)

Clutch discs C2 OK, not burned

(see Service Instructions)

19

Yes: E 10

No:      E 06

Inspection with Manifold Fluid Pan Removed

·   Check accumulator valve, 3-4 shift

     (see Service Instructions)

Accumulator valve, 3-4 shift does not jam

20

Yes: Test no. 21

No:      E 06

Inspection - Transmission Removed and Disassembled

·   Check seal of clutch OC

     (see Service Instructions)

Seal of clutch OC OK

(see Service Instructions)

21

Yes: Test no. 22

No:      E 06

Inspection - Transmission Removed and Disassembled

·   Check piston travel of clutch OC

     (see Service Instructions)

Piston travel of clutch OC OK

(see Service Instructions)

22

Yes: Test no. 23

No:      E 06

Inspection - Transmission Removed and Disassembled

·   Check clutch discs of clutch OC

     (see Service Instructions)

Clutch discs OC OK, not burned

(see Service Instructions)

23

Yes: E 10

No:      E 06

Nr.

Result

E 01

Remedy see F0:Data List no. 17

E 02

Remedy see F0:Data List no. 18

E 03

Remedy see F0:Data List no. 33

E 04

Repeat check as in test nos. 02 to 03

Carry out check as in table 1

E 05

See section 5.5.1: Possible Causes for Low Fluid Pressure

E 06

Repair / replace defective part

(see Service Instructions)

E 07

Repeat checking measures according to section 5.1, Main Diagnosis Check

E 08

Solenoid valve, 1-2/3-4 shift jams or valve body defective

Repair / replace defective part

(see Service Instructions)

E 09

Solenoid valve, 2-3 shift jams or valve body defective

Repair / replace defective part

(see Service Instructions)

E 10

Cannot determine wear/leaks:

Replace entire transmission (see section 5, formula)