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Injection Nozzle Traverse, Remove and Install
Caution
Lay aside injection nozzle traverses in the correct order on
removal to ensure correct allocation on reinstallation.
 Remove
Remove camshaft - see operation "Camshaft, Remove and
Install".
Remove upper part of intake manifold - see operation "Intake
Manifold - Upper Part, Remove and Install".
Detach oil leak line from injection nozzle traverse.
Remove fastening bolt (1). Slightly raise injection nozzle
traverse and then withdraw it forwards out of cylinder head.
Install
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Place new rubber seal ring (2) on injection nozzle and apply a
thin coat of silicone grease (white).
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Caution
To prevent damage to gasket, it is essential that KM-6318 is
used.
Install
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Position KM-6318-2 (2) above 2nd camshaft bearing (3) - ensure
that the sliding surfaces (4) are facing the engine timing
side.
Attach KM-6318-1 (1) to the 2nd camshaft bearing - make sure
that the bores (7) of the camshaft bearings and bolts (5) of
KM-6318-1 match up correctly. The stop (6) must be located on the
transmission side of KM-6318-1. Slide KM-6318-2 (2) in direction of
arrow until stop bears against KM-6318-1.
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Install
Slide a new seal ring (1) onto injection nozzle traverse and
apply a thin coat of silicone grease (white).
Carefully insert injection nozzle traverse of cylinders 1 and 2
until it bears against cylinder head (arrow) - if necessary assist
the process by tapping lightly with a plastic hammer.
Caution
Ensure that no dirt gets into the injection nozzle traverse as
this can result in operating faults.
Remove
Slide KM-6318-2 (3) in direction of arrow, detach KM-6318-1 (2)
from 2nd camshaft bearing and remove KM-6318-2.
Note: Repeat the
installation of the injection nozzle traverse with KM-6318 on
cylinders 3 and 4.
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Caution
Only by following the tightening procedure described below can
it be guaranteed that the injection nozzle traverse is correctly
attached to the injection nozzle.
Install
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Insert traverse injection nozzle with new fastening bolt:
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I.
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with Torx nut and extension (without toggle or ratchet) hand
tighten fastening bolt,
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II.
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and then turn further by 360°.
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Attach new oil leak line to injection nozzle traverse.
Install upper part of intake manifold - see operation "Intake
Manifold - Upper Part, Remove and Install".
Install camshaft - see operation "Camshaft, Remove and
Install".
Caution
Bleed fuel system with KM-948 once it has been opened.
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