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Vauxhall Workshop Service and Repair Manuals

Ribbed V-belt Tension Roller, Remove and Install > < Checking and Adjustment Operations - Ribbed V-Belt Tension, Check

 

Engine Timing Side  

Ribbed V-belt, Remove and Install  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove air cleaner housing - see illustration "Air Cleaner Housing, Air Duct".  

For version with AC: Release upper fastening bolt (1) for engine damping block bracket - fastening bolt cannot be removed. Suspend engine from Engine Bridge MKM-883-1 and lift slightly until the front right engine damping block is relieved of its load. Remove right front wheel. Remove side engine compartment cover.  

Mark running direction of ribbed V-belt. Tension ribbed V-belt tension roller using KM-913-A in direction of arrow (clockwise) and remove ribbed V-belt from pulleys.  

Object Number: 2402183  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

For version with AC: Remove engine damping block fastening nut (arrow). Remove both fastening bolts for engine damping block bracket (1) and turn engine damping block bracket slightly to the side. Guide ribbed V-belt between engine and engine damping block bracket and remove.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

For version with AC: Route ribbed V-belt between engine and engine damping block bracket. Attach engine damping block bracket to the auxiliary aggregates support using the three fastening bolts - tightening torque 35 Nm / 26 lbf. ft. Attach engine damping block to front axle body - tightening torque 45 Nm / 33 lbf. ft. Install side engine compartment cover. Attach front right wheel - tightening torque 110 Nm / 81 lbf. ft. Detach engine from Engine Bridge MKM-883-1 and remove engine bridge.  

Position ribbed V-belt - tension ribbed V-belt via ribbed V-belt tension roller and KM-913-A. Ensure running direction and installation position of ribbed V-belt are correct.  

Illustration J 1119 below shows the routing of the ribbed V-belt:  

I  

Version without AC.  

II  

Version with AC.  

 

Object Number: 2402184  Size: DEFAULT

 

 

Notice: 

Before assembling components of the intake system (hoses, connections, etc.), they must be cleaned of any possible contamination (grease, oil, etc.). When tightening the hose clamps, be sure to observe exactly the tightening torque of 3.5 Nm / 2.6 lbf. ft.  

Object Number: 616201  Size: DEFAULT  Important!   

It is only ensured that the intake system is free of leaks, thus ensuring operational safety of the engine, if the hose clamps are tightened correctly to the prescribed tightening torque.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Install air filter housing - see illustration "Air Filter Housing, Air Flow Guide".  

 

 


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Ribbed V-belt Tension Roller, Remove and Install > < Checking and Adjustment Operations - Ribbed V-Belt Tension, Check